Page 1 of 22
30-1
 
     
Clutch mechanism, servicing 
     
CAUTION! 
     
Before disconnecting the battery: 
     
Determine the correct coding for the anti-
theft radio. 
     Switch the ignition off (also applies when 
connecting the battery). Failure to do so may 
damage the Engine Control Module (ECM). 
     Part numbers are listed here for reference 
only. Always check with your Parts 
department for the latest information. 
     
Notes:  
     Lubricate all bearings and contact surfaces with 
G 052 142 A 2 polycarbamide grease. 
     
 
Before 
working on 
the pedal 
cluster, 
remove the 
driver's side 
storage 
compartment 
Pa
ge 1 of 22 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.30.1 
         
        
        
     
        
        Page 8 of 22
30-7
 
  
Clutch Pedal Position (CPP) switch -F194-, 
removing and installing
 
Note:  
The clutch pedal position switch -F194- allows the 
engine to be started only with the clutch pedal 
depressed. Introduction 05.97  
1 - 
Mounting bracket 
Before removing, remove steering column 
from steering gear   Repair Manual, Suspension, Wheels, Steering, Repair Group 48
 
2 - 
Cable bracket 
3 - 
Locking clip 
4 - 
Pin and locking plate 
Latched in clutch pedal
5 - 
Clutch pedal Removing and installing   Page 30
-5
6 - 
Clip 
Pa
ge 8 of 22 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.30.1 
         
        
        
     
        
        Page 14 of 22
30-13
      
Clutch master cylinder, removing and 
installing
 
     
Special tools and equipment 
      3094 hose clamp  
     
Removing  
     
CAUTION! 
     
Before working on the electrical system: 
     
Determine the correct coding for the anti-
theft radio. 
     Switch the ignition off (also applies when 
connecting the battery). Failure to do so may 
damage the Engine Control Module (ECM). 
     Disconnect the battery Ground (GND) 
strap. 
      To remove E-box from plenum chamber:  
    
-  Remove bolts (arrows) and remove cover.
-  Remove Engine Control Module (ECM); if necessary remove 8-pin 
relay support   Repair Manual, Electrical Equipment, Repair Group 97-  Disconnect harness connectors at connector station.
Pa
ge 14 of 22 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.30.1 
         
        
        
     
        
        Page 15 of 22
-  Remove engine wiring harness together with rubber grommet from 
opening in E-box. 
Pa
ge 15 of 22 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.30.1