1997 AUDI A4 01A Transmission Assembly Workshop Manual

34-50


After pressing in, the breather must project 21 mm (0.827 in.) out of the
housing . Fig. 1 Breather installation position
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34-51


Input shaft, drive pinion, hollow shaft,
shift rods, transmission cover and Torsen
differential cover, removing and installing

1 -
Transmission housing
2 -
Input shaft
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft bearings Page 35
-1
3 -
Shift rod with shift fork for 3rd and 4th
gear
Disassembling and assembling Page 34
-79

Replacing bushings Page 34
-84
4 -
Left stop bolt
40 Nm (30 ft lb)
5 -
Sealing washer
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34-52


6 -
Relay shaft
Installation position Page 34
-79
7 -
Sealing washer
8 -
Right stop bolt
40 Nm (30 ft lb)
9 -
Shift rod Installation position Page 34
-79
Replacing shift rod sealing washer Page 34
-79

10 -
Shift detent
Installation position Page 34
-79
11 -
Torx bolt
25 Nm (18 ft lb)With shoulder to secure shift detent spring
12 -
Shift rod with 1st/2nd/5th and reverse
gear shift fork Disassembling and assembling Page 34
-79

Removing and installing ball sleeve
Page 34
-83

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34-53


13 -
Drive pinion with hollow shaft
Disassembling and assembling Page 35
-21

Adjusting Page 39
-34
Servicing drive pinion and hollow shaft
bearings Page 35
-21

14 -
Transmission cover
Removing and installing oil collector tray
Fig. 1

15 -
Torx bolt
22 Nm (16 ft lb)
16 -
Compression spring
17 -
Torsen differential cover Removing and installing with transmission
installed Page 34
-39

Removing and installing Torsen differential
from cover Page 34
-68

Servicing cover Page 34
-68
18 -
Torx bolt
22 Nm (16 ft lb)
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34-54


Removing
Installing Fig. 1 Removing and installing oil collector tray
- Turn oil collector tray (arrow) and pull out.
- Push oil collector tray into transmission, until it snaps in.
Oil collector tray faces upward in transmission cover.
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34-55

Input shaft ball bearing, multi-function
switch, input shaft, drive pinion, shift
rods, transmission cover and Torsen
differential cover, removing and
installing


Notes:

To remove the above-mentioned components it
is not necessary to remove the differential.
Removal is only necessary when adjustments
have to be performed Page 39
-37
, list of
adjustments

Special tools and equipment

VW309 holding plate
VW353 transmission support
3235 press device
VAG1306 drip tray
VAG1582 taper roller bearing puller

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VAG1582/3 attachment to VAG1582
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34-56

Removing

- Place drip tray below transmission.

- Drain gear oil.

- Secure transmission to assembly stand Page
34
-30
.

Notes: - Remove clutch release lever -A- with release bearing.
Before removing the guide sleeve, slide a shrink tube over the input
shaft splines to protect the seal. Remove the seal in the guide sleeve Page 30
-20
.
- Remove guide sleeve -B-.
- Remove dished washer -C-.
- Remove circlip -D- in front of input shaft ball bearing.
- Note thickness of circlip, if ball bearing, drive axle or transmission
housing is not replaced.
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pair&id=AUDI.B5.TM02.34.5