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1996 Volvo 850
Volvo service
pg. 8:1 Volvo Service
Service - an investment!
An investment which will pay dividends in the form of improved reliabili\
ty, durability, and resale value.
8:2 Label Information
8:3Maintenance service, Warranty
8:4Maintenance schedule
8:6Servicing
8:9Lubrication
8:10Engine oil
8:12Power steering fluid, Brake/clutch system fluid reservoir
8:13Automatic transmission fluid
8:14Drive belt, Air pump system
8:15Windshield washer nozzle, Washer fluid reservoir
8:16Coolant
8:17Engine compartment
pg. 8:2 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evi\
denced by the certification label
on the underside of the hood. For further information regarding these re\
gulations, please consult your
Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery et\
c. This plate is located on panel
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1996 Volvo 850
Maintenance Operation thousand miles
(thousand km) 10
(16) 20
(32) 30
(48) 40
(64) 50
(80) 60
(96)
ENGINE SYSTEM MAINTENANCE
ENGINE
Fuel (Line) Filter¹
PCV Nipple (orifice)/hoses,clean I
Battery I I I I I I
BRAKES
Inspect brakes, replace components as necessary I I I I I I
Brake Fluid²
STEERING/SUSPENSION
Rotate tires/check wear (align front end if
needed.) I
I I I I I
Check power steering fluid level. I I I I I I
Grease front link arm stops L L L L L L
BODY
Power antenna (clean) I I I I I I
Trunk/hood, hinges and latches L L L L L L
1) Replace at 100,000 miles (160,000 km)
2) Brake fluid should be changed at owner request every second year (o\
nce a year if the car is driven in
mountainous areas or in areas with high humidity).
The following items should be checked weekly by the driver (it takes on\
ly a few minutes).
Engine oil level Horns
Brake fluid level Windshield wipers
Radiator coolant level Tire pressure (all five tires)
Operation of all lights Level of windshield washer fluid
The following should also be carried out at regular intervals:
Washing
Polishing
Cleaning
Rust protection
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Page 241 of 265
1996 Volvo 850
American Petroleum Institute (API) labels. These labels certify the oi\
l conforms to the
applicable standards and specifications of the API.
pg. 8:12 Power steering fluid, Brake/clutch fluid reservoir
Power steering fluid
The dipstick has marks for checking hot and cold oil. The oil level when\
the engine is cold must never
be higher than the COLD mark. After the engine has reached normal operat\
ing temperature, the level
may not be higher than the HOT mark. Top up when the level is at the ADD\
mark.
Check the level at every service.
Fluid type: ATF
Replace: no fluid change required.
Brake and clutch systems
The brake and clutch systems share the same fluid reservoir. The fluid l\
evel should be between the MIN
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1996 Volvo 850
CAUTION: The cooling system must always be kept filled to correct level.\
If it is not kept filled, there
can be high local temperatures in the engine which could result in damag\
e. Different types of anti-
freeze/coolant may not be mixed.
pg. 8:17 Engine compartment
Engine compartment 850
(engine B 5254 S / B 5252 S)
1 Expansion tank, coolant
2 Engine designation plate
3 Oil filler cap, engine
4 Clutch/brake system fluid reservoir
5 Fuse box
6 Washer fluid reservoir
7 Power steering fluid reservoir
8 Dipstick - engine oil
9 Dipstick - automatic transmission
10 Air cleaner
11 Battery
12 Data plate
WARNING! The cooling fan may start or continue to operate (for up to 6 \
minutes) after the engine has
been switched off.
pg. 8:18 Engine compartment (cont.)
Engine compartment 850 Turbo
(engine B 5234 T)
1 Expansion tank, coolant
2 Engine designation plate
3 Oil filler cap, engine
4 Clutch/brake system fluid reservoir
5 Fuse box
6 Washer fluid reservoir
7 Power steering fluid reservoir
8 Dipstick - engine oil
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1996 Volvo 850
Engine oil Quality: Meeting API specification SG
or SH Capacity (incl. filter): 850 (5-
cyl. engine) 5.6 US qts./5.3
liters (certain models: 6.1 US
qts./5.8 liters)
850 Turbo - 5.6 US qts. (5.3
liters)*
Automatic transmission
fluid Quality: ATF Dexron IIE/ III and
Mercon Capacity: 8 US qts. (7.6 liters)
Manual transmission fluid Quality: Volvo synthetic gearbox oil
1161423 Capacity: 2.2 US qts (2.1
liters)
Power steering fluid Quality: ATF Capacity: 0.85 US qts. (0.8
liters)
Brake fluid Quality: DOT 4+ Capacity: 0.64 US qts. (0.6
liters)
All specifications are subject to change without notice.
* Add 0.95 qts. (0.9 liters) if the oil cooler has been drained Capaci\
ty: 8 US qts (7.6 liters)
pg. 9:3 Specifications
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1996 Volvo 850
1st gear 3.07:1
2nd gear 1.77:1
3rd gear 1.19:1
4th gear 0.87:1
5th gear 0.70:1
Reverse 2.99:1
Automatic transmission: AW 50-42 LE
4-speed automatic electronically controlled gearbox comprising a hydraul\
ic torque converter with a lock-
up function; planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with sym\
metrical joint location.
Final drive ratio 2.74:1 (Turbo: 2.54:1)
Reduction ratios
1st gear 3.61:1
2nd gear 2.06:1
3rd gear 1.37:1
4th gear 0.98:1
Reverse 3.95:1
Capacities
Fuel tank 19.3 US gals (73 liters)
Cooling System 7.4 US qts. (7.0 liters)
Engine oil (incl. filter) 5.6 US qts. (5.3 liters)*
Automatic transmission 2 US gals (7.6 liters)
Manual transmission 2.2 US qts. (2.1 liters)
Power steering fluid 0.8 US qts. (0.8 liter)
Washer fluid reservoir 3.2 US qts. (3.0 liters)
Brake/clutch system 0.6 US qts (0.6 liters)
* Certain models: 6.1 US qts. (5.8 liters)
Turbo: Add 0.95 US qt. (0.9 liters) if the oil cooler has been drained\
.
Vehicle Loading
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1996 Volvo 850
The following should be checked regularly:*
1 Washer fluid reservoir should be filled with water and solvent (winte\
rtime: windshield washer anti-
freeze).
See page 8:15.
2 Coolant level should be between the expansion tank marks. Mixture 50% \
anti-freeze and 50% water.
See page 8:16.
3 Power steering - When cold, the level must not be above the COLD mark \
and when hot is must not be
above the HOT mark. Top up if the level drops to the ADD mark with ATF f\
luid.
See page 8:12.
4 Engine oil level should be between the dipstick marks. The distance be\
tween the marks represents
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