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1996 Volvo 850
support frame and under the reinforced plate in the spare wheel well. Ta\
ke care not to damage the splash
guard under the engine. Ensure that the jack is positioned so that the c\
ar cannot slide off it. Always use
axle stands or similar structures.
If a two-post hoist is used to lift the car, the front and rear lift arm\
pads should be centered under the
reinforced lift plates on the inboard edge of the sill rail. The positio\
n of these plates is marked with
arrows molded into the bottom of the sill rail.
CAUTION: 850 R turbo models have reduced ground clearance due to the des\
ign of the front spoiler.
Please observe caution when driving the car onto a garage hoist.
pg. 8:7 Servicing (cont.)
Torque exhaust and intake manifold nuts
A loose manifold could alter air/fuel ratio and cause an increase in emi\
ssion and/or poor driveability.
Air cleaner
Replace the air cleaner cartridge with a new one every 30,000 miles (48\
,000 km). The cartridge should
be replaced more often when driving under dirty and dusty conditions. Th\
e filter cannot be cleaned and
therefore should always be replaced with a new one.
Vacuum fittings, hoses and connections
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1996 Volvo 850
No. Lubrication point lubricant No. Lubrication point lubricant
1 Hood lock and latch Oil 6 Window winder (on
inside of door) Oil, grease, low
temperature grease
2 Door stop and hinges Oil 7 Front seat slide rail
and latch Oil
3 Sun roof wind
deflector Oil
Low temperature
grease
8
Door locks Volvo teflon lock
spray
4 Door lock catch plate Oil
5 Trunk/tailgate lid lock Low temperature
grease
To avoid rattles and unnecessary wear, the body should be lubricated at \
regular service intervals. This
should be done by an authorized Volvo retailer.
pg. 8:10 Engine oil
Checking the oil level
The oil level should be checked every time the car is refuelled. This is\
especially important during the
engine break-in period (up to the first service).
CAUTION : Not checking the oil level regularly can result in serious eng\
ine damage if the oil
becomes too low.
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1996 Volvo 850
Park the car on a level surface and wait for at least 3 minutes after th\
e engine has been switched off. Be
sure the oil level is maintained between the upper and lower marks on th\
e dipstick. Low oil level can
cause internal damage to the engine and over-filling can result in high \
oil consumption. The distance
between the dipstick marks represents approx. 1 US qts (1 liter)*. The\
oil should preferably be checked
when cold, before the engine has been started.
* Certain models: 1.6 US qts (1.5 liters)
NOTE: The engine must be stopped when checking the oil.
Draining the oil
Drain the oil after driving while it is still warm.
WARNING! The oil may be very
hot.
If you change the engine oil and filter yourself, your Volvo retailer ca\
n assist you in disposing of the
used oil. Engine oil can be harmful to your skin - gloves should worn wh\
en performing this work.
To add or change oil
Add oil of the same kind as already used. Capacity (including filter):\
5.6 US qts (5.3 liters) (certain
models: 6.1 US qts/5.8 liters). Turbo models: 5.6 US qts (5.3 liters)\
.** The oil filter should be replaced
at every oil change
** Add 0.95 qts (0.9 liters) if the oil cooler has been drained.
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1996 Volvo 850
A - Drain plug, B - Oil filter, C - Oil dipstick, D - Oil filler cap
WARNING! Oil spilled on a hot exhaust pipe constitutes a fire
risk.
pg. 8:11 Engine oil (cont.)
Oil quality
Meeting API specification SG, SG/CD, SH or Energy Conserving (EC) II
For best fuel economy and engine protection consult with your authorized\
Volvo retailer for
recommended oils. Oils with a different quality rating may not provide a\
dequate engine protection.
Viscosity (stable ambient temperatures):
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1996 Volvo 850
Do not use oils with other viscosity ratings. The use of incorrect visco\
sity oil can shorten engine life.
Volvo recommends the use of energy-conserving oils. Look for the API lab\
el. Synthetic oils complying
with oil quality requirements are recommended for: Driving in areas of s\
ustained temperature extremes
(hot or cold), when towing a trailer over long distances or for a prol\
onged driving in mountainous areas.
Extra oil additives must not be used unless advised by an authorized Vol\
vo retailer.
SAE 15W/40 is recommended for use in driving conditions that raise oil t\
emperature and increase oil
consumption (i.e., mountain driving, trailer towing).
NOTE: SAE 15W-40 must not be used at low ambient temperatures; see visco\
sity chart.
Changing oil and oil filter
Oil and oil filter changes should be made as specified in the following \
table:
If driving conditions include: Then the correct oil/oil filter change interval
is:
l Extended periods of idling and/or low-speed
operation
l Frequent short trips less than 7 miles 11 km
l Extended periods of driving in dusty and/or sandy
areas
l Trailer towing
l Driving in mountainous areas EVERY
5,000 miles= 8,000 km
OR EVERY 6 MONTHS,
WHICHEVER COMES FIRST
l Primarily highway driving
l Frequent trips of longer than 7 miles = 11 km
EVERY
10,000 miles = 16,000 km
5,000 miles= 8,000 km *
OR EVERY 12 MONTHS,
WHICH EVER COMES FIRST
* Turbo models
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1996 Volvo 850
American Petroleum Institute (API) labels. These labels certify the oi\
l conforms to the
applicable standards and specifications of the API.
pg. 8:12 Power steering fluid, Brake/clutch fluid reservoir
Power steering fluid
The dipstick has marks for checking hot and cold oil. The oil level when\
the engine is cold must never
be higher than the COLD mark. After the engine has reached normal operat\
ing temperature, the level
may not be higher than the HOT mark. Top up when the level is at the ADD\
mark.
Check the level at every service.
Fluid type: ATF
Replace: no fluid change required.
Brake and clutch systems
The brake and clutch systems share the same fluid reservoir. The fluid l\
evel should be between the MIN
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1996 Volvo 850
pg. 8:13 Automatic transmission fluid
Check the oil level as follows:
Park the car on a level surface with the engine idling . Slowly move the\
gear selector lever through all
the shift positions and then to position P. Wait 3 minutes before checki\
ng the oil level.
As the illustration shows, the dipstick has a COLD and a HOT side. The o\
il level should between the
MIN and MAX marks. Wipe the dipstick with a clean cloth.
WARNING! The oil may be very
hot.
Do not use rags that could leave lint on the dipstick. The transmission \
is topped up via the dipstick tube.
The space between the MIN and MAX marks on the dipstick corresponds to 0\
.5 US qt. (0.5 liter). Do
not fill the transmission with too much oil, since this can result in oi\
l being ejected from the
transmission. Too little oil, on the other hand, can negatively affect t\
ransmission operation, particularly
in very cold weather.
A Cold transmission: oil temperature 105° F (40° C). This is a n\
ormal temperature for the transmission
after idling for about 10 minutes. At oil temperatures below 105° F (\
40° C), the level may be below the
MIN mark.
B Warm transmission: oil temperature 169° F (80° C). This temper\
ature after driving for about 30
minutes. At oil temperatures above 190° F (90° C), the level may\
be above the MAX mark.
Fluid type: ATF Dexron IIE/III and Mercon.
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1996 Volvo 850
WARNING! Oil spilled on a hot exhaust pipe constitutes a fire
risk.
pg. 8:14 Drive belt, Air pump system
A - crankshaft, B - A/C compressor,
C - generator, D - power steering pump
Belt check
Check the belt regularly to make sure it is in good condition and is cle\
an. A worn or dirty belt can cause
poor cooling and low generator output as well as impair the operation of\
the power steering and the air
conditioning unit.
NOTE : The belt on the 850 is equipped with a self-tensioning mechanism \
and requires no adjustment
between changes.
WARNING! The engine must not be running when this check is
performed.
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