1996 VOLKSWAGEN PASSAT display

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Page 79 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-65
   
Drive shaft with tripod 
joint, repairing  
1 - Outer constant velocity joint  Replace complete  Removing  Fig. 1  Installing: Drive

Page 80 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-66
   
5 - Clamp  Always replace  Tightening,  Fig. 2 
and  Fig. 3 6 - Boot for constant 
velocity joint, 90 mm 
dia.  Check for cracks and

Page 81 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-67
   
9 - Inner splined screw, 45 Nm (33 ft lb) 
10 - Drive shaft, right, with 
inner tripod joint  Repair of inner joint 
and replacement

Page 82 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-68
     Fig. 1 Constant velocity joint, outer, removing - Drive off from drive shaft with forceful blow using 
an alloy hammer.     The boot

Page 83 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-69
     Note:  Fig. 3 Clamp, tightening on large diameter - Install pliers VAG 1682 as in illustration. Make sure that the blades of the pli

Page 84 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-70
     
Drive axle with triple-rotor joint, 
removing and installing  
    
Removing right-side drive axle  
    The right drive axle remov

Page 85 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-71
     - Remove rear transmission mounting bolt (arrow).     - Remove front engine mounting bolt (arrow). - Lift engine/transmission assemb

Page 86 of 369

VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 40-72
     
- Disconnect drive axle from transmission drive 
flange.     - Mark installation position of bolts (arrows) and 
remove.     Instal