1996 TOYOTA T100 Door handle

Downloaded from www.Manualslib.com manuals search engine MA−14
− MAINTENANCECHASSIS
49 Author: Date:
1996 TOYOTA T100 (RM449U)
(c) Be sure to deliver a clean vehicle and especially check:
Steering wheel
Shift lever knob
All switch knobs
Door handles
Seats

Downloaded from www.Manualslib.com manuals search engine BO0DX−02
N12592
w/ Power door lock:
w/ Remote control
w/ Tweeter
w/ Power window:
w/ Tweeter speaker: Regulator HandleInner Weatherstrip Inside Handle BezelPull Handles Door Armrest Base Door Lock Striker
Rear Lower Frame
Window Regulator
Door HingeFront Lower FrameRear View Mirror Door Lock Remote Control
Door Lock
Snap Ring(Driver’s) Door Frame Moulding
Door LockOutside HandleDoor GlassDoor Glass Run
Door Belt Moulding
mirror:
speaker:
Cylinder
Link
Inside Handle
Armrest Panel
(Passenger’s)
Door TrimSpeaker
w/ Power window: Precoated part 
N·m (kgf·cm, ft·lbf) : Specified torque
5.9 (60, 52 in.·lbf)
25 (260, 19)
5.4 (55, 48 in.·lbf)
5.9 (60, 52 in.·lbf)

25 (260, 19)
5.4 (55, 48 in.·lbf)
BO−6
− BODYFRONT DOOR
1890 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT DOOR
COMPONENTS

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BO0020
N0590513 Clips
BO2455
Cotton
TapePanel
Cover
N09263
− BODYFRONT DOOR
BO−7
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. w/o Power window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
2. REMOVE INSIDE HANDLE BEZEL
Remove the screw and pull the inside handle bezel.
3. REMOVE POWER WINDOW SWITCH
4. REMOVE PULL HANDLE
5. REMOVE DOOR TRIM
6. REMOVE INSIDE HANDLE
7. w/ Tweeter speaker:
REMOVE SPEAKER AND TWEETER SPEAKER
8. REMOVE DOOR ARMREST BASE
9. REMOVE SERVICE HOLE COVER
HINT:
At the time of reassembly, please refer to the follwing item.
Bring out the links through the service hole cover.
10. REMOVE REAR VIEW MIRROR
11. REMOVE DOOR BELT MOULDING
12. REMOVE DOOR FRAME MOULDING
13. REMOVE DOOR GLASS RUN
14. REMOVE INNER WEATHERSTRIP
15. REMOVE DOOR GLASS
16. REMOVE WINDOW REGULATOR
(a) Remove the 5 bolts and regulator.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(b) Disconnect the connector.
HINT:
At the time of reassembly, please refer to the follwing item.
Apply MP grease to the window regulator rollers.

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BO−8
− BODYFRONT DOOR
1996 TOYOTA T100 (RM449U)
17. REMOVE DOOR LOCK
(a) Disconnect the 2 links to the door lock.
(b) Disconnect the 2 links to the outside handle and the door
lock cylinder.
(c) w/ Power door lock:
Disconnect the connector.
(d) Remove the 3 screws.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
HINT:
At the time of reassembly, please refer to the follwing items.
Apply adhesive to the 3 screws.
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
Apply MP grease to the sliding and rotating parts of the
door lock.
18. REMOVE FRONT LOWER FRAME
19. REMOVE OUTSIDE HANDLE
20. REMOVE REAR LOWER FRAME

Downloaded from www.Manualslib.com manuals search engine BO0ED−03
N13374
10 clips
N13376
N1337711 clips 6 clips BO−26
− BODYQUARTER WINDOW GLASS
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISH
2. REMOVE DOOR SCUFF PLATE
3. REMOVE ASSIST GRIP
4. REMOVE BACK PANEL UPPER GARNISH AND BACK
PANEL TRIM
(a) Insert a screwdriver between the back panel upper gar-
nish and body to remove the back panel upper garnish.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 bolts and back panel trim.
Torque: 9.8 N·m (100 kgf·cm, 7 in.·lbf)
5. REMOVE REAR SEAT CUSHION
(a) Remove the 3 clips and back panel lower garnishes.
(b) Remove the 2 bolts and rear seat cushion.
Torque: 9.8 N·m (100 kgf·cm, 7 in.·lbf)
6. REMOVE SEAT BELT
Remove the 4 bolts, seat belt anchor and belt guide.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
7. REMOVE LOCK HANDLE
HINT:
Tape a screwdriver tip before use.
(a) Using a screwdriver, remove the cover.
(b) Remove the 2 screws.
8. REMOVE QUARTER TRIM
Remove the 17 clips and quarter trim.

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N12566
Tail Gate Lock Striker
Tail Gate StayDoor Outside Handle
Tail Gate Lock Link
Tail Gate Lock
Tail Gate Hinge
Tail Gate Service Hole Cover Stay Stopper
N·m (kgf·cm, ft·lbf) : Specified torque
12 (120, 9)
18 (185, 13)
12 (120, 9)
12 (120, 9)
− BODYTAIL GATE
BO−41
1925 Author: Date:
1996 TOYOTA T100 (RM449U)
TAIL GATE
COMPONENTS

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BO−42
− BODYTAIL GATE
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE SERVICE HOLE COVER
2. REMOVE TAIL GATE LOCK
3. REMOVE TAIL GATE LOCK LINK
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
4. REMOVE DOOR OUTSIDE HANDLE
5. REMOVE TAIL GATE STAY
6. REMOVE TAIL GATE LOCK STRIKER
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
7. REMOVE TAIL GATE
8. REMOVE TAIL GATE HINGE
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)