1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine A02533
(w/AC)
A/C Compressor
Front Exhaust PipeRetainer
 Gasket
Rear Mounting
Bracket
(M/T)
Clutch Release Cylinder
PS Pump Stabilizer Bar(w/AC)
A/C Compressor Bracket
Drive Belt
Bracket
Cushion
Rropeller Shaft
 Gasket
Drive Belt
Drive Belt
PS Pump Pulley
Bracket
Cushion
62 (630, 46)
39 (400, 29)
N·m (kgf·cm, ft·lbf): Specified torque
 Non − reusable part EM−62
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
777 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine P21702
P21922
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
EM−63
778 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine Z14987
EM−64
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
779 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine EM07I−03
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
EM−65
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE BATTERY
2. REMOVE ENGINE UNDER COVER
Remove the 4 bolts and engine under cover.
3. DRAIN ENGINE COOLANT
4. DRAIN ENGINE OIL
5. DRAIN TRANSMISSION OIL
6. REMOVE HOOD
7. REMOVE RADIATOR RESERVOIR TANK
8. REMOVE RADIATOR (See page CO−15)
9. REMOVE AIR CLEANER CAP, MAF METER AND RES-
ONATOR
(a) Disconnect the MAF meter connector, IAT sensor con-
nector and wire clamp.
(b) Loosen the air cleaner hose clamp.
(c) Loosen the 4 clips, and remove the air cleaner cap, MAF
meter and resonator.
10. REMOVE AIR CLEANER CASE
(a) Remove the air cleaner element.
(b) Remove the 3 bolts and air cleaner case.
11. M/T:
DISCONNECT ACCELERATOR CABLE FROM
THROTTLE BODY
12. A/T:
DISCONNECT ACCELERATOR AND THROTTLE
CABLES FROM THROTTLE BODY
13. REMOVE INTAKE AIR CONNECTOR
(a) Disconnect the 2 air hoses and vs hose.
(b) Remove the 2 bolts, hose clamp and intake air connector.

Downloaded from www.Manualslib.com manuals search engine P14925
P15085
P15086
P15094
EM−66
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
1996 TOYOTA T100 (RM449U)
14. w/ A/C:
DISCONNECT A/C COMPRESSOR AND BRACKET
(a) Disconnect the A/C compressor connector.
(b) Remove the 4 mounting bolts, and disconnect the com-
pressor from the bracket.
HINT:
Put a side the compressor, and suspend it.
(c) Remove the 4 bolts and A/C compressor bracket.
15. DISCONNECT HEATER HOSES
16. DISCONNECT HOSES
Disconnect these hoses:
Brake booster vacuum hose
EVAP hose
2 PS air hoses
Fuel return hose
Fuel inlet hose
17. DISCONNECT PS PUMP
(a) Using SST, remove the nut and PS pump pulley.
SST 09960−10010 (09962−01000, 09963−01000)
(b) Remove the 2 bolts, and disconnect the PS pump.
HINT:
Put aside the pump, and suspend it.
18. DISCONNECT GENERATOR WIRE
(a) Disconnect the generator connector.
(b) Remove the nut, and disconnect the generator wire and
wire clip.

Downloaded from www.Manualslib.com manuals search engine P15739
P15078
P15089
P15072
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
EM−67
1996 TOYOTA T100 (RM449U)
19. REMOVE FRONT DOOR SCUFF PLATE AND COWL
SIDE TRIM
(a) Remove the 4 screws and front door scuff plate.
(b) Remove the clip and cowl side trim.
20. DISCONNECT ENGINE WIRE AND CONNECTORS
(a) Remove the 3 bolts and ECM.
(b) Disconnect the 4 ECM connectors.
(c) Disconnect the 2 connectors from the cowl wire.
(d) Disconnect these wires and connectors:
Igniter connector
Ground strap from cowl top panel
(e) Disconnect the 4 engine wire clamps.
(f) Pull out the engine wire from the cabin.
21. M/T:
REMOVE SHIFT LEVER ASSEMBLY
(a) Remove the shift lever knob.
(b) Remove the 4 screws and shift lever boot.
(c) Remove the 6 bolts, shift lever assembly and baffle.
NOTICE:
Do not lose the washers.
22. REMOVE STABILIZER BAR
(a) Remove the nuts and cushions holding both sides of the
stabilizer bar to the lower arms, and disconnect the stabi-
lizer bar.
(b) Remove both stabilizer bar bushings and brackets, and
remove the stabilizer bar.
23. REMOVE PROPELLER SHAFT (See page PR−3)
24. DISCONNECT SPEED METER CABLE
NOTICE:
Do not lose the felt protector and washers.

Downloaded from www.Manualslib.com manuals search engine P15073
P15137
P15099
P23949
EM−68
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
1996 TOYOTA T100 (RM449U)
25. REMOVE FRONT EXHAUST PIPE
(a) Disconnect the 2 heated oxygen sensor connectors.
(b) Remove the 2 bolts, and retainer holding the front ex-
haust pipe to the TWC.
(c) Loosen the clamp bolt and disconnect the clamp from the
support bracket.
(d) Remove the 2 bolts and support bracket.
(e) Remove the 3 nuts, front exhaust pipe and 3 gaskets.
26. M/T:
REMOVE CLUTCH RELEASE CYLINDER
(a) Remove the 2 bolts, and disconnect clutch release cylin-
der.
(b) Remove the bolt and disconnect the clutch line.
27. A/T:
REMOVE CROSS SHAFT
28. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter connector.
(c) Remove the bolt and disconnect ground strap.
29. PLACE JACK UNDER TRANSMISSION
30. REMOVE ENGINE REAR MOUNTING BRACKET
M/T:
Remove the 8 bolts holding the mounting bracket to the
mounting insulator and cross member.
A/T:
Remove the 7 bolts holding the mounting bracket to the
mounting insulator and cross member.
31. REMOVE ENGINE WITH TRANSMISSION
(a) Install a rear engine hanger in the correct direction.
Part No:
HANGER, ENGINE, NO.2 12282−75020
BOLT 91512−61020
Torque: 42 N·m (420 kgf·cm,30 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine P15084
P15092
− ENGINE MECHANICAL (3RZ−FE)ENGINE UNIT
EM−69
1996 TOYOTA T100 (RM449U)
(b) Attach the engine hoist chain to the 2 engine hangers.
(c) Remove the 4 bolts and nuts holding the engine front
mounting insulators to the frame.
(d) Lift the engine with transmission out of the vehicle slowly
and carefully.
NOTICE:
Make sure the engine is clear of all wiring and hoses.
(e) Place the engine and transmission assembly onto the
stand.
32. SEPARATE ENGINE AND TRANSMISSION