1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine Z04824
A/T
OK if coolOK if hot
Add if coolAdd if hot
B02094
B02095
MA−10
− MAINTENANCECHASSIS
45 Author: Date:
1996 TOYOTA T100 (RM449U)
(b) Automatic transmission:
Check that the fluid level is in the ”HOT” range at the nor-
mal operating temperature (70 − 80°C or 158 − 176°F)
and add as necessary.
NOTICE:
Do not overfill.
Transmission fluid (A/T): See page
DI−265
(c) Transfer:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Transfer oil: See page TR−3
(d) Differential:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Front differential oil: See page SA−43
Rear differential oil: See page SA−154
8. REPLACE MANUAL TRANSMISSION, TRANSFER
(5VZ−FE: 4WD) AND DIFFERENTIAL OIL
(a) Transfer:
Remove the transfer cover.
(b) Remove the drain plug and drain the oil.
(c) Reinstall drain plug securely.
(d) Add new oil until it begins to run out of the filler hole.
(2WD) Transmission oil (M/T):
R150: See page MT−5
W59: See page MT−5

Downloaded from www.Manualslib.com manuals search engine B02096
B02097
B02098
2WD
4WD
− MAINTENANCECHASSIS
MA−11
46 Author: Date:
1996 TOYOTA T100 (RM449U)
(5VZ−FE: 4WD) Transmission oil (M/T):
R150F: See page MT−10
Transfer oil: See page
TR−3
Front differential oil: See page SA−43
Rear differential oil: See page SA−154
9. REPLACE AUTOMATIC TRANSMISSION FLUID
(a) Remove the drain plug(s) and drain the fluid.
(b) Reinstall the drain plug(s) securely.
(c) With the engine OFF, add new fluid through the dipstick
tube.
Transmission fluid (A/T): See page DI−265
(d) Start the engine and shift the selector into all positions
from ”P” through ”L” and then shift into ”P”.
(e) With the engine idling, check the fluid level.
Add fluid up to the ”COOL” level on the dipstick.

Downloaded from www.Manualslib.com manuals search engine MA0099
OK if coolOK if hot
Add if coolAdd if hot
MA−12
− MAINTENANCECHASSIS
47 Author: Date:
1996 TOYOTA T100 (RM449U)
(f) Check that the fluid level is in the ”HOT” range at the nor-
mal operating temperature (70 − 80°C or 158 − 176°F)
and add as necessary.
NOTICE:
Do not overfill.
10. REPACK FRONT WHEEL BEARINGS AND THRUST
BUSH
(a) Change the front wheel bearing grease.
(2WD: See page SA−19)
(4WD: See page SA−25)
(b) Repack the drive shaft thrust bush grease (See page
SA−41).
11. 4WD:
LUBRICATE PROPELLER SHAFT
Lubricate propeller shaft, referring to the lubrication chart. Be-
fore pumping in grease, wipe off any mud and dust on the
grease fitting.
Grease grade:
Propeller shaft (Except Double−cardan joint)
Lithium base chassis grease NLGI No.2
Double−cardan joint
Molybdenum disulphide lithium base chassis grease
NLGI No.2

Downloaded from www.Manualslib.com manuals search engine MA0568
B02099
B02100
− MAINTENANCECHASSIS
MA−13
48 Author: Date:
1996 TOYOTA T100 (RM449U)
12. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten these parts:
Seat mounting bolts
Torque:
37 N·m (375 kgf·cm, 27 ft·lbf)

2WD:
Strut bar bracket−to−frame mounting bolts
Torque: 52 N·m (530 kgf·cm, 38 ft·lbf)
Leaf spring U−bolt mounting nuts
Torque: 133 N·m (1,350 kgf·cm, 98 ft·lbf )
(b) Under Severe Conditions:
In addition to the above maintenance items, check for
loose or missing bolts and nuts on the following.
Steering system
Drive train
Suspension system
Fuel tank mounts
Engine mounts, etc.
13. FINAL INSPECTION
(a) Check operation of body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Doors:
Door locks operate properly
Doors close properly
Seats:
Seat adjusts easily and locks securely in any
positions
Seat backs lock securely at any angle
Fold−down seat backs lock securely
(b) Road test:
Engine and chassis parts do not have abnormal
noises.
Vehicle does not wander or pull to one side.
Brakes work properly and do not drag.

Downloaded from www.Manualslib.com manuals search engine MA−14
− MAINTENANCECHASSIS
49 Author: Date:
1996 TOYOTA T100 (RM449U)
(c) Be sure to deliver a clean vehicle and especially check:
Steering wheel
Shift lever knob
All switch knobs
Door handles
Seats

Downloaded from www.Manualslib.com manuals search engine PP – PREPARATION

MAINTENANCE PP-1
ENGINE MECHANICAL (3RZ-FE) PP-2
ENGINE MECHANICAL (5VZ-FE) PP-8
EMISSION CONTROL (3RZ-FE) PP-14
EMISSION CONTROL (5VZ-FE) PP-16
MFI (3RZ-FE) PP-19
SFI (5VZ-FE) PP-22
COOLING (3RZ-FE) PP-25
COOLING (5VZ-FE) PP-28
LUBRICATION (3RZ-FE) PP-33
LUBRICATION (5VZ-FE) PP-38
IGNITION (3RZ-FE) PP-43
IGNITION (5VZ-FE) PP-46
STARTING (3RZ-FE) PP-48
STARTING (5VZ-FE) PP-51
CHARGING (3RZ-FE) PP-54
CHARGING (5VZ-FE) PP-57
CLUTCH PP-60
MANUAL TRANSMISSION (R150,
R150F) PP-63
MANUAL TRANSMISSION (W59) PP-69
AUTOMATIC TRANSMISSION PP-75
TRANSFER PP-80
PROPELLER SHAFT PP-86
SUSPENSION AND AXLE PP-88
BRAKE PP-98
STEERING PP-103
SUPPLEMENTAL RESTRAINT SYSTEM PP-113
BODY ELECTRICAL PP-116
BODY PP-119
AIR CONDITIONING PP-122

Downloaded from www.Manualslib.com manuals search engine PP0G5−01
− PREPARATIONMAINTENANCE
PP−1
50 Author: Date:
1996 TOYOTA T100 (RM449U)
MAINTENANCE
EQUIPMENT
MirrorBrake hose
Torque wrench

Downloaded from www.Manualslib.com manuals search engine PP0G6−01
PP−2
− PREPARATIONENGINE MECHANICAL (3RZ−FE)
51 Author: Date:
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (3RZ−FE)
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01060)Valve Guide Bushing Remover &
Replacer 6
09202−70020Valve Spring Compressor
09207−76010Rocker Arm Bushing
09213−54015Crankshaft Pulley Holding Tool
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09223−50010Crankshaft Front oil Seal
Replacer
09236−00101Water Pump Overhaul Tool Set
(09236−15010)Bearing StayValve stem oil seal
09248−55040Valve Clearance Adjust Tool Set
(09248−05410)Valve Lifter Press