1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine PP0FT−01
− PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
PP−11 5
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Torque wrench
Bolt: Length: 35mm (1.38 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
vinyl bagAirbag disposal

Downloaded from www.Manualslib.com manuals search engine PP06H−01
PP−11 8
− PREPARATIONBODY ELECTRICAL
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
SyphonBrake fluid level warning switch
Bulb (3W)Fuel sender gauge
Bulb (3.4W)Seat belt warning relay
Bulb (21W)Turn signal flasher relay
Dry cell batteryFuel sender gauge
Torque wrench

Downloaded from www.Manualslib.com manuals search engine PP0E4−02
PP−124
− PREPARATIONAIR CONDITIONING
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerThermistor
Torque wrench
Dial indicatorMagnetic clutch
Plastic hammerMagnetic clutch
Hexagon wrenchExpansion valve

Downloaded from www.Manualslib.com manuals search engine SS00G−01
V00079
ClassDiameter
mmPitch
mmSpecified torque
Hexagon head bolt
Hexagon flange bolt
N·m kgf·cm
ft·lbf N·mkgf·cm
ft·lbf
in.·lbf
in.·lbf
in.·lbfin.·lbf
in.·lbf
in.·lbf SS−2
− SERVICE SPECIFICATIONSSTANDARD BOLT
1996 TOYOTA T100 (RM449U)
SPECIFIED TORQUE FOR STANDARD BOLTS

Downloaded from www.Manualslib.com manuals search engine SS091−01
− SERVICE SPECIFICATIONSMAINTENANCE
SS−3
177 Author: Date:
1996 TOYOTA T100 (RM449U)
MAINTENANCE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Front seat mount bolts3737527
Strut bar bracket x Frame 2WD5253038
Leaf spring U−bolt mounting nuts133135098

Downloaded from www.Manualslib.com manuals search engine SS093−02
− SERVICE SPECIFICATIONSENGINE MECHANICAL (3RZ−FE)
SS−7
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Throttle body x Air intake chamber2020014
Spark plug x Cylinder head1920014
Cylinder head x Cylinder block 1st
2nd
3rd39
Turn 90°
Turn 90°
40029
Cylinder head x Timing chain cover2121015
Camshaft bearing cap x Cylinder head15.516012
Camshaft timing gear x Camshaft73.575054
Distributor gear x Camshaft4646534
Chain tensioner x Cylinder head2121015
Engine hanger x Cylinder head4242030
Exhaust manifold x Cylinder head4950036
Heat insulator x Exhaust manifold5.55548 in.·lbf
Front exhaust pipe x Exhaust manifold6263046
No.1 support bracket x Transmission3940029
No.1 support bracket clamp bolt1919514
Front exhaust pipe x TWC3940029
Intake manifold x Cylinder head2930022
Delivery pipe x Intake manifold2121015
Fuel inlet tube x Fuel filter2930022
Fuel inlet tube x Delivery pipe2930022
EGR valve x Air intake chamber, EGR pipe1919514
EGR vacuum modulator x Air intake chamber8.58574 in.·lbf
EGR pipe x Exhaust manifold2020015
EGR pipe x Cylinder head1818514
Cylinder head rear cover x Cylinder head13.513510
Water outlet x Cylinder head2020014
PS pump bracket x Cylinder head2020014
PS pump bracket x PS pump5859043
PS pump x PS pump pulley4344032
PS pump idler pulley x Cylinder head2020014
Balance shaft drive gear x Balance shaft2525018
No.2 chain tensioner, No.3 vibration damper x Cylinder block1818513
No.2 vibration damper x Cylinder block2727020
No.1 vibration damper x Cylinder block1818513
No.1 timing chain tensioner slipper x Cylinder block2727020
Timing chain cover x Cylinder block Bolt A
Bolt B
Bolt C
Nut D20
24.5
44
20200
250
440
20014
18
32
14
Timing chain cover mounting bolt1818513
No.1 water bypass pipe mounting nut2020014
Crankshaft pulley x Crankshaft2602,650193
No.2 and No.3 crankshaft pulley x Crankshaft pulley2525018

Downloaded from www.Manualslib.com manuals search engine SS00P−11
SS−12
− SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
No.1 idler pulley x Oil pump3535026
No.2 idler pulley x No.2 idler pulley bracket4040030
No.1 timing belt cover x Oil pump99080 in.·lbf
Crankshaft pulley x Crankshaft2502,500184
Camshaft timing pulley x Camshaft11 01,10081
Timing belt tensioner x Oil pump2727020
No.2 timing belt cover x No.3 timing belt cover99080 in.·lbf
Oil dipstick guide x Generator bracket88071 in.·lbf
Fluid coupling x Fan bracket5.45448 in.·lbf
Camshaft bearing cap x Cylinder head1616012
Rear plate x Cylinder head88071 in.·lbf
Cylinder head x Cylinder block 12 pointed head 1st
2nd
3rd
Recessed head34
Turn 90°
Turn 90°
18350
Turn 90°
Turn 90°
18525
Turn 90°
Turn 90°
13
Cylinder head cover x Cylinder head66053 in.·lbf
Exhaust manifold x Cylinder head4040030
Exhaust manifold heat insulator x Exhaust manifold88071 in.·lbf
Exhaust crossover pipe x Exhaust manifold4545033
Generator bracket x LH cylinder head18.518514
PS pump bracket x RH cylinder head4444032
Intake manifold x Cylinder head1818013
Intake manifold stay x Intake manifold18.518513
Intake manifold stay x No. 2 idler pulley bracket18.518513
No.3 timing belt cover x Cylinder head99080 in.·lbf
Camshaft position sensor x RH cylinder head88071 in.·lbf
Intake air connector x Intake manifold18.518513
Air intake chamber x Intake air connector18.518513
Air intake chamber stay x LH cylinder head, Air intake chamber4040030
EGR pipe x LH exhaust manifold18.518513
EGR pipe x EGR valve18.518513
EGR pipe x Cylinder head88071 in.·lbf
Engine hanger No.2 x RH cylinder head4040030
Frame crossmember x Engine rear mounting bracket5859043
Engine rear mounting bracket x Engine rear mounting insulator1818513
Engine front mounting insulator x Frame3838728
Connecting rod cap x Connecting rod 1st
2nd25
Turn 90°250
Turn 90°18
Turn 90°
Main bearing cap x Cylinder block 1st
2nd61
Turn 90°625
Turn 90°45
Turn 90°
Rear oil seal retainer x Cylinder block88071 in.·lbf
Oil cooler union x Cylinder block3030022
Oil hole cover plate x Cylinder block6060044
Engine coolant drain cock x Cylinder block3940029

Downloaded from www.Manualslib.com manuals search engine SS095−01
− SERVICE SPECIFICATIONSEMISSION CONTROL (3RZ−FE)
SS−15
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Charcoal canister x Charcoal canister bracket3131023
EGR valve x Air intake chamber1919514
EGR valve x EGR pipe1919514
EGR pipe x Exhaust manifold2020015
EGR pipe x Cylinder head1818513
Heated oxygen sensor x Center exhaust pipe2020014
Front exhaust pipe x Center pipe4849035
Center pipe x Tail pipe4849035