1996 TOYOTA T100 drain bolt

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P24769
P21655
P21654
MF−28
− MFI (3RZ−FE)THROTTLE BODY
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE AIR CLEANER CAP, MAF METER AND
RESONATOR
(a) Disconnect the MAF meter connector, IAT sensor con-
nector and wire clamp.
(b) Loosen the air cleaner hose clamp.
(c) Loosen the 4 clips, and remove the air cleaner cap, MAF
meter and resonator.
3. M/T:
DISCONNECT ACCELERATOR CABLE FROM
THROTTLE BODY
4. A/T:
DISCONNECT ACCELERATOR AND THROTTLE
CABLES FROM THROTTLE BODY
5. REMOVE INTAKE AIR CONNECTOR
(a) Disconnect the 2 air hoses.
(b) Remove the 2 bolts, hose clamp and intake air connector.
6. REMOVE NO.1 AND NO.2 PCV HOSES
7. REMOVE THROTTLE BODY
(a) Disconnect the throttle position sensor connector.
(b) Disconnect the IAC valve connector.
(c) Disconnect the EVAP hose.
(d) Disconnect the 3 vacuum hoses.
(e) Remove the 2 bolts, 2 nuts and disconnect the throttle
body from the air intake chamber.
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
(f) Remove the throttle body gasket.
HINT:
At the time assembly please refer to the following items.
Install the throttle body with a new gasket.
(g) Disconnect the No.1 and No.2 water bypass hoses from
the throttle body, and remove the throttle body.

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P21153
− SFI (5VZ−FE)THROTTLE BODY
SF−35
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT THESE CABLES:
(a) w/ Cruise control:
Cruise control actuator cable
(b) Accelerator cable
(c) A/T:
Throttle cable
3. REMOVE AIR CLEANER HOSE
4. DISCONNECT THROTTLE POSITION SENSOR CON-
NECTOR
5. DISCONNECT IAC VALVE CONNECTOR
6. REMOVE THROTTLE BODY
(a) Disconnect these vacuum hoses from the throttle body:
(1) Vacuum hose of throttle opener
(2) w/ EGR:
Vacuum hose (from port R of EGR vacuum modula-
tor)
(3) w/ EGR:
Vacuum hose (from port E of EGR vacuum modula-
tor)
(b) Disconnect these hoses from the IAC valve:
(1) Water bypass hose
(w/ EGR: from EGR valve)
(w/o EGR: from water bypass pipe)
(2) Water hose (from intake manifold)
(3) Air assist hose
(c) Disconnect the ignition coil connector.
(d) Remove the 2 bolts, 2 nuts, throttle body and gasket.
HINT:
Place a new gasket on the air intake chamber, the facing the
protrusion upward.
Torque: 18 N·m (180 kgf·cm, 13 ft·lbf)

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P21183
SF−52
− SFI (5VZ−FE)ENGINE COOLANT TEMPERATURE (ECT) SENSOR
1996 TOYOTA T100 (RM449U)
INSPECTION
1. DRAIN ENGINE COOLANT
2. DISCONNECT UPPER RADIATOR HOSE FROM WA-
TER OUTLET
3. REMOVE NO. 2 TIMING BELT COVER
(a) Disconnect the PS air hose from the clamp.
(b) Disconnect the 3 cord clamps of the high−tension cords
from the belt cover.
(c) Remove the 6 bolts, timing belt cover and gasket.
(d) Disconnect the camshaft position sensor connector.
4. REMOVE FUEL PIPE
5. REMOVE ECT SENSOR
(a) Disconnect the ECT sensor connector.
(b) Using a 19 mm deep socket wrench, remove the ECT
sensor and gasket.

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P14842
Adjusting Bolt
Lock Bolt
Pivot Bolt
P14838
A CO−4
− COOLING (3RZ−FE)WATER PUMP
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT RADIATOR INLET HOSE
3. REMOVE PS DRIVE BELT
Loosen the lock bolt and adjusting bolt, and remove the drive
belt.
4. w/ A/C:
REMOVE A/C DRIVE BELT
Loosen the idler pulley nut and adjusting bolt, and remove the
drive belt.
5. REMOVE DRIVE BELT, FAN WITH FLUID
COUPLING, WATER PUMP PULLEY AND FAN
SHROUD
(a) Stretch the belt and loosen the water pump pulley nuts.
(b) Loosen the lock, pivot and adjusting bolts of the genera-
tor, and remove the drive belt.
(c) Remove the 4 water pump pulley nuts.
Torque: 21 N·m (210 kgf·cm, 16 ft·lbf)
(d) Pull out the fan with fluid coupling and water pump pulley.
(e) Remove the No.2 fan shroud.
(f) Remove the 4 bolts and No.1 fan shroud.
6. REMOVE WATER PUMP
Remove the 10 bolts, water pump and gasket.
Torque:
8.9 N·m (90 kgf·cm, 78 in.·lbf) except bolt A
24.5 N·m (250 kgf·cm, 18 ft·lbf) for bolt A
HINT:
Use a new gasket.

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P14852
P14853
P20975
− COOLING (3RZ−FE)RADIATOR
CO−15
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE BATTERY
3. REMOVE RADIATOR GRILLE
(a) Remove the 4 screws, and clearance lights.
(b) Remove the 4 screws, 11 clips and radiator grille.
4. DISCONNECT RADIATOR INLET HOSE
5. DISCONNECT RADIATOR RESERVOIR HOSE
6. REMOVE PS DRIVE BELT
Loosen the lock bolt and adjusting bolt, and remove the drive
belt.
7. w/ A/C:
REMOVE A/C DRIVE BELT
Loosen the idler pulley nut and adjusting bolt, and remove the
drive belt.
8. REMOVE DRIVE BELT, FAN WITH FLUID COUPLING,
WATER PUMP PULLEY AND FAN SHROUD (See page
CO−4)
9. A/T:
DISCONNECT OIL COOLER HOSES
10. DISCONNECT RADIATOR OUTLET HOSE
11. REMOVE RADIATOR
Remove the 4 bolts and radiator.
12. REMOVE RADIATOR SUPPORTS
M/T:
Remove the 4 bolts and 2 radiator supports.
A/T:
Remove the 8 bolts and 2 radiator supports.

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P20524
P20523
CO−16
− COOLING (5VZ−FE)RADIATOR
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE RADIATOR GRILLE
(a) Remove the 4 screws, and clearance lights.
(b) Remove the 4 screws, 11 clips and radiator grille.
3. DISCONNECT UPPER RADIATOR HOSE
4. DISCONNECT RADIATOR RESERVOIR HOSE
5. DISCONNECT LOWER RADIATOR HOSE
6. REMOVE RADIATOR NO.2 FAN SHROUD
7. A/T:
DISCONNECT OIL COOLER HOSES
8. REMOVE RADIATOR
Remove the 4 bolts and radiator.
Torque:12 N·m (120 kgf·cm, 8.7 ft·lbf)
HINT:
Insert the tabs of the radiator support through the radiator ser-
vice holes.

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Z04119
SST SST
P20974
P20973
− LUBRICATION (5VZ−FE)OIL PUMP
LU−9
1996 TOYOTA T100 (RM449U)
REMOVAL
HINT:
When repairing the oil pump, the oil pan and strainer should be
removed and cleaned.
1. REMOVE CRANKSHAFT TIMING PULLEY
(See page EM−13)
2. 4WD:
REMOVE FRONT DIFFERENTIAL
3. DRAIN ENGINE OIL
4. A/T:
REMOVE OIL COOLER TUBE AND CLAMP
(See page AT−28)
5. REMOVE STIFFENER PLATE
6. REMOVE FLYWHEEL HOUSING UNDER AND COVER
DUST
7. DISCONNECT STARTER WIRE CLAMP
8. REMOVE CRANKSHAFT POSITION SENSOR
9. REMOVE OIL PAN
(a) Remove the 15 bolts and 4 nuts.
(b) Using SST and a brass bar, separate the oil pan from the
cylinder block.
SST 09032−00100
HINT:
When removing the oil pan, be careful not to damage the oil pan
flange.
10. REMOVE OIL STRAINER
Remove the 2 bolts, 2 nuts and oil strainer and gasket.
11. REMOVE OIL PAN BAFFLE PLATE
Remove the 2 bolt, nut and oil pan baffle plate.
12. REMOVE OIL PUMP
(a) Remove the 8 bolts, ground strap and oil pump.
(b) Using a plastic−faced hammer, carefully tap the oil pump
body.
(c) Remove the O−ring from the cylinder block.

Downloaded from www.Manualslib.com manuals search engine P20928
LU03D−03
LU−18
− LUBRICATION (5VZ−FE)OIL COOLER
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT OIL COOLER HOSES
Disconnect the No.1 and No.2 oil cooler hoses.
3. REMOVE OIL COOLER
Remove the bolt, relief valve, gaskets and oil cooler.
Torque:59 N·m (600 kgf·cm, 43 ft·lbf)
HINT:
Replace the O−ring with a new part.
Use a new gasket to the relief valve.