1996 TOYOTA T100 wheel

Downloaded from www.Manualslib.com manuals search engine MA0055
MA014−01
− MAINTENANCEBRAKE
MA−7
42 Author: Date:
1996 TOYOTA T100 (RM449U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Inspect in a well−lighted area. Inspect the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before inspecting the front
brake.
(a) Check all brake lines and hoses for:
Damage
Wear
Deformation
Cracks
Corrosion
Leaks
Bends
Twists
(b) Check all clamps for tightness and connections for leak-
age.
(c) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(d) Check that the lines installed in grommets pass through
the center of the grommets.
2. INSPECT FRONT BRAKE PADS AND DISCS
(2WD: See page BR−22)
(4WD: See page BR−25)
HINT:
If a squealing or scraping noise occurs from the brake during
driving, check the pad wear indicator.
If there are traces of the indicator contacting the disc rotor, the
disc pad should be replaced.
3. INSPECT REAR BRAKE LININGS AND DRUMS
(2WD: See page BR−42)
(4WD: See page BR−48)

Downloaded from www.Manualslib.com manuals search engine B02088
MA015−02
B02089
B02090
MA−8
− MAINTENANCECHASSIS
43 Author: Date:
1996 TOYOTA T100 (RM449U)
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel freeplay (See page SR−9).
(b) Check the steering linkage for looseness or damage.
Check that:
Tie rod ends and relay rod ends do not have exces-
sive play.
Dust seals are not damaged.
2WD:
Boot clamps are not loose.
2. INSPECT SRS AIRBAG (See page RS−2)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leaks.
If leakage is found, check for cause and repair.
4. 4WD:
INSPECT DRIVE SHAFT BOOTS
Inspect the drive shaft boots for clamp looseness, grease leak-
age or damage.
5. INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.
(b) Inspect the dust cover for damage.

Downloaded from www.Manualslib.com manuals search engine MA0099
OK if coolOK if hot
Add if coolAdd if hot
MA−12
− MAINTENANCECHASSIS
47 Author: Date:
1996 TOYOTA T100 (RM449U)
(f) Check that the fluid level is in the ”HOT” range at the nor-
mal operating temperature (70 − 80°C or 158 − 176°F)
and add as necessary.
NOTICE:
Do not overfill.
10. REPACK FRONT WHEEL BEARINGS AND THRUST
BUSH
(a) Change the front wheel bearing grease.
(2WD: See page SA−19)
(4WD: See page SA−25)
(b) Repack the drive shaft thrust bush grease (See page
SA−41).
11. 4WD:
LUBRICATE PROPELLER SHAFT
Lubricate propeller shaft, referring to the lubrication chart. Be-
fore pumping in grease, wipe off any mud and dust on the
grease fitting.
Grease grade:
Propeller shaft (Except Double−cardan joint)
Lithium base chassis grease NLGI No.2
Double−cardan joint
Molybdenum disulphide lithium base chassis grease
NLGI No.2

Downloaded from www.Manualslib.com manuals search engine MA−14
− MAINTENANCECHASSIS
49 Author: Date:
1996 TOYOTA T100 (RM449U)
(c) Be sure to deliver a clean vehicle and especially check:
Steering wheel
Shift lever knob
All switch knobs
Door handles
Seats

Downloaded from www.Manualslib.com manuals search engine PP3M7−01
PP−80
− PREPARATIONTRANSFER
129 Author: Date:
1996 TOYOTA T100 (RM449U)
TRANSFER
SST (Special Service Tools)
09223−15020Oil Seal & Bearing ReplacerPlanetary gear outer bearing
09223−22010Crankshaft Front Oil Seal
ReplacerFront retainer oil seal
09304−12012Input Shaft Front Bearing
ReplacerShift fork shaft oil seal
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeHigh and low clutch hub
Rear output shaft bearing
Front case oil seal
(09316−00071)Replacer ”F”Rear output shaft bearing
09330−00021Companion Flange Holding ToolCompanion flange
09515−30010Rear Wheel Bearing ReplacerPlanetary gear outer bearing
(09252−10010)No. 1 Replacer Handle
09550−00032Replacer
09554−30011Differential Oil Seal ReplacerPlanetary gear outer bearing
09555−55010Differential Drive Pinion
Bearing ReplacerPlanetary gear outer bearing

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−89
138 Author: Date:
1996 TOYOTA T100 (RM449U)
09504−22011Differential Side Bearing
ReplacerFront differential
Rear differential
09506−30012Differential Drive Pinion Rear
Bearing Cone ReplacerFront differential
09506−35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
09521−25011Rear Axle Shaft PullerRear axle
09523−36010Rear Axle Hub Guide ToolRear differential
(09558−10010)Rear Axle Shaft Oil Seal
Replacer−
09554−14010Differential Oil Seal ReplacerFront differential
09554−30011Differential Oil Seal ReplacerFront differential
09556−22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09556−30010Drive Pinion Front Bearing
RemoverFront differential
09607−60020Front Wheel Adjusting Nut WrenchFront axle (4WD)
09628−62011Ball Joint PullerFront axle
Front suspension (4WD)
09636−20010Upper Ball Joint Dust Cover
ReplacerFront differential

Downloaded from www.Manualslib.com manuals search engine PP0FT−01
− PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
PP−11 5
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Torque wrench
Bolt: Length: 35mm (1.38 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
vinyl bagAirbag disposal

Downloaded from www.Manualslib.com manuals search engine PP06G−08
− PREPARATIONBODY ELECTRICAL
PP−11 7
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09082−00040TOYOTA Electrical Tester.
09041−00030Torx Driver T30 .For removing and installing steering
wheel pad
09042−00010Torx Socket T30 .For removing and installing steering
wheel pad