Page 1926 of 2062
Downloaded from www.Manualslib.com manuals search engine BO0DX−02
N12592
w/ Power door lock:
w/ Remote control
w/ Tweeter
w/ Power window:
w/ Tweeter speaker: Regulator HandleInner Weatherstrip Inside Handle BezelPull Handles Door Armrest Base Door Lock Striker
Rear Lower Frame
Window Regulator
Door HingeFront Lower FrameRear View Mirror Door Lock Remote Control
Door Lock
Snap Ring(Driver’s) Door Frame Moulding
Door LockOutside HandleDoor GlassDoor Glass Run
Door Belt Moulding
mirror:
speaker:
Cylinder
Link
Inside Handle
Armrest Panel
(Passenger’s)
Door TrimSpeaker
w/ Power window: Precoated part
N·m (kgf·cm, ft·lbf) : Specified torque
5.9 (60, 52 in.·lbf)
25 (260, 19)
5.4 (55, 48 in.·lbf)
5.9 (60, 52 in.·lbf)
25 (260, 19)
5.4 (55, 48 in.·lbf)
BO−6
− BODYFRONT DOOR
1890 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT DOOR
COMPONENTS
Page 1927 of 2062

Downloaded from www.Manualslib.com manuals search engine BO0DY−02
BO0020
N0590513 Clips
BO2455
Cotton
TapePanel
Cover
N09263
− BODYFRONT DOOR
BO−7
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. w/o Power window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
2. REMOVE INSIDE HANDLE BEZEL
Remove the screw and pull the inside handle bezel.
3. REMOVE POWER WINDOW SWITCH
4. REMOVE PULL HANDLE
5. REMOVE DOOR TRIM
6. REMOVE INSIDE HANDLE
7. w/ Tweeter speaker:
REMOVE SPEAKER AND TWEETER SPEAKER
8. REMOVE DOOR ARMREST BASE
9. REMOVE SERVICE HOLE COVER
HINT:
At the time of reassembly, please refer to the follwing item.
Bring out the links through the service hole cover.
10. REMOVE REAR VIEW MIRROR
11. REMOVE DOOR BELT MOULDING
12. REMOVE DOOR FRAME MOULDING
13. REMOVE DOOR GLASS RUN
14. REMOVE INNER WEATHERSTRIP
15. REMOVE DOOR GLASS
16. REMOVE WINDOW REGULATOR
(a) Remove the 5 bolts and regulator.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(b) Disconnect the connector.
HINT:
At the time of reassembly, please refer to the follwing item.
Apply MP grease to the window regulator rollers.
Page 1939 of 2062
Downloaded from www.Manualslib.com manuals search engine BO0E9−02
N05945
Windshield Upper Moulding
Inner Rear View Mirror
Windshield Outside MouldingWindshield Glass
Front Pillar Garnish
Cowl LouverAssist Grip
Weatherstrip
Non−reusable partWiper ArmDam Sun Visor
Holder
Holder
N·m (kgf·cm,ft·lbf) : Specigied torque
20 (204, 15)
− BODYWINDSHIELD
BO−19
1903 Author: Date:
1996 TOYOTA T100 (RM449U)
WINDSHIELD
COMPONENTS
Page 1940 of 2062

Downloaded from www.Manualslib.com manuals search engine BO0EA−02
N05942
N12567
BO5232
BO1689
BO−20
− BODYWINDSHIELD
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE INNER REAR VIEW MIRROR
2. REMOVE SUN VISORS AND HOLDERS
3. REMOVE ASSIST GRIPS
4. REMOVE FRONT PILLAR GARNISHES
5. REMOVE WIPER ARMS
6. REMOVE COWL LOUVER
7. REMOVE WEATHERSTRIP
8. REMOVE WINDSHIELD OUTSIDE MOULDING
Remove the 4 screws and the moulding.
9. REMOVE WINDSHIELD OUTSIDE MOULDING
Using a knife, cut off the moulding, as shown.
NOTICE:
Do not damage the body with the knife.
10. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments. To prevent
scratching the safety pad when removing the windshield,
place a plastic sheet between the piano wire and safety
pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.
Page 1944 of 2062
Downloaded from www.Manualslib.com manuals search engine BO−24
− BODYWINDSHIELD
1996 TOYOTA T100 (RM449U)
21. INSTALL INNER REAR VIEW MIRROR