1996 TOYOTA T100 engine

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CO062−01
− COOLING (5VZ−FE)RADIATOR
CO−17
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. REMOVE NO.1 FAN SHROUD.
Remove the 4 bolts and No.1 fan shroud.
2. REMOVE RADIATOR SUPPORTS
Using a torx wrench, remove the 8 torx screws and the 2 radia-
tor supports.
Torx wrench: T30 (Part No. 09042−00010 or locally manufac-
tured tool)
HINT:
Insert the tabs the radiator upper tank through the radiator sup-
port holes.

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CO−18
− COOLING (5VZ−FE)RADIATOR
1996 TOYOTA T100 (RM449U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See
page CO−17).

Downloaded from www.Manualslib.com manuals search engine CO064−01
− COOLING (5VZ−FE)RADIATOR
CO−19
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page
CO−16).

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OIL AND FILTER LU-1
OIL PUMP LU-5

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Recommended Viscosity (SAE):
10W−30
5W−30 PREFERRED
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
°F −20 0 20 40 60 80 100
°C −29 −18 −7 4 16 27 38
LU0O7−01
− LUBRICATION (3RZ−FE)OIL AND FILTER
LU−1
1109 Author: Date:
1996 TOYOTA T100 (RM449U)
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SH Energy−Conserving II or SJ,
Energy−Conserving or ILSAC multigrade engine oil.
SAE 5W−30 is the bset choise for your vehicle, for
good fuel economy, and good starting in cold
weather.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ”L” and ”F” marks on the dip-
stick.
If low, check for leakage and add oil up to ”F” mark.
NOTICE:
Do not fill with engine oil above the ”F” mark.
When inserting the dipstick, insert the curved tip of
the dipstick facing the same direction as the curve of
the guide.
If the dipstick gets caught while inserting it, do not
force it in. Reconfirm the direction of the dipstick.
3. REMOVE ENGINE UNDER COVER

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P12478
Adhesive
LU−2
− LUBRICATION (3RZ−FE)OIL AND FILTER
111 0 Author: Date:
1996 TOYOTA T100 (RM449U)
4. REMOVE OIL PRESSURE SWITCH, AND INSTALL OIL
PRESSURE GAUGE
5. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
6. CHECK OIL PRESSURE
Oil pressure:
At idle
29 kPa (0.3 kgf/cm
2, 4.3 psi) or more
At 3,000 rpm
245 − 490 kPa (2.5 − 5.0 kgf/cm
2, 36 − 71 psi)
7. REMOVE OIL PRESSURE GAUGE AND REINSTALL
OIL PRESSURE SWITCH
(a) Remove the oil pressure gauge.
(b) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833−00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Reinstall the oil pressure switch.
8. START ENGINE AND CHECK FOR LEAKS

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P15000
SST
− LUBRICATION (3RZ−FE)OIL AND FILTER
LU−3
1996 TOYOTA T100 (RM449U)
REPLACEMENT
CAUTION:
Prolonged and repeated contact with mineral oil will result
in the removal of natural fats from the skin, leading to dry-
ness, irritation and dermatitis. In addition, used engine oil
contains potentially harmful contaminants which may
cause skin cancer. Care should be taken, therefore, when
changing engine, oil to minimize the frequency and length
of time your skin is exposed to used engine oil. Protective
clothing and gloves that cannot be penetrated by oil should
be worn. The skin should be thoroughly washed with soap
and water, or use water−less hand cleaner, to remove any
used engine oil. Do not use gasoline, thinners, or solvents.
In order to preserve the environment, used oil and used oil
filters must be disposed of only at designated disposal
sites.
1. DRAIN ENGINE OIL
(a) Remove the oil filler cap.
(b) Remove the oil drain plug, and drain the oil into a contain-
er.
2. REPLACE OIL FILTER
(a) Using SST, remove the oil filter.
SST 09228−07501
(b) Check and clean the oil filter installation surface.
(c) Apply clean engine oil to the gasket of a new oil filter.
(d) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(e) Using SST, tighten it an additional 3/4 turn.
SST 09228−07501

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− LUBRICATION (3RZ−FE)OIL AND FILTER
1996 TOYOTA T100 (RM449U)
3. REFILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque:25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Fill with fresh engine oil.
Oil capacity
Drain and refill
w/ Oil filter change
5.3 liters (5.6 US qts, 4.7 lmp. qts)
w/o Oil filter change
5.0 liters (5.3 US qts, 4.4 lmp. qts)
Dry fill
6.0 liters (6.3 US qts, 5.3 lmp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE OIL LEVEL