Page 113 of 1399

AC2722
Connector ”A”Connector ”B”
AC2723
Connector ”A”
Connector ”B”
AC2722
Connector ”A”
Connector ”B”
AC2723
Connector ”A”
Connector ”B”
AC−70
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
1996 LAND CRUISER (RM451U)
(d) Then connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
3. Mode Control Switch: INSPECT INDICATOR LIGHT OPERATION
(a) Connect the positive (+) lead from the battery to terminal A−9 and the negative ( −) lead to terminal B−16.
(b) Push each of the mode buttons in and check that their in- dicator light lights up.
(c) Then connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
4. Blower Speed Control Switch: INSPECT INDICATOR LIGHT OPERATION
(a) Connect the positive (+) lead from the battery to terminal A−9 and the negative ( −) lead to terminal B−16.
(b) Push each of the blower speed control buttons in and check that their indicator light lights up.
(c) Then connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
c
r
1rf1~716[lJ';W5413 211
1\E~g1~171611514[.3]12111~
-r...'onnector"A"(
IeCBI
AC2719
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Page 114 of 1399

Z09805
Connector ”A”Connector ”B”
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
AC−71
1996 LAND CRUISER (RM451U)
5. A/C or DEF Switch:
INSPECT INDICATOR LIGHT OPERATION
(a) Connect the positive (+) lead from the battery to terminal
A−9 and the negative ( −) lead to terminal B−18.
(b) Push the A/C or DEF switch button in and check that the indicator light lights up.
(c) Then, connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
6. INSPECT AIR INLET CONTROL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
FRESHA8 − A19Continuity
RECIRCA8 − A18Continuity
If continuity is not as specified, replace the A/C control assem-
bly.
7. INSPECT MODE CONTROL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
FACEA14 − B16Continuity
BI−LEVELA12 − B16Continuity
FOOTA7 − B16Continuity
FOOT −DEFB11 − B16Continuity
DEFB4 − B16Continuity
If continuity is not as specified, replace the A/C control assem-
bly.
8. INSPECT BLOWER SPEED CONTROL SWITCH CON-
TINUITY
Switch positionTester connectionSpecified condition
OFFA10 − B16Continuity
LOA1 − B16Continuity
M1B9 − B16Continuity
M2B10 − B16Continuity
HIB13 − B16Continuity
Connector"A"
Connector"B"
Connector"A"
Connector"A"
...-~~IIB1~t•7 ,3 2I
20Itl'17"lIB,,113121110
e-20-2-C
In,•71'fIl';;l1oT~312I1\
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0-20-2-<:.-18-2-B
AC2726
AC2727
219129
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Page 120 of 1399
Z04536
AC2SO−04
Z15447
−
AIR CONDITIONING REAR HEATER SWITCH
AC−77
1404
Author: Date:
1996 LAND CRUISER (RM451U)
REAR HEATER SWITCH
INSPECTION
1. REMOVE INSTRUMENT CLUSTER FINISH CENTER
PANEL WITH A/C CONTROL ASSEMBLY
2. REMOVE REAR HEATER SWITCH
3. INSPECT INDICATOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
5 and the negative ( −) lead to terminal 1.
(b) Push each of the rear heater switch knob in and check
that their indicators lights up.
If operation is not as specified, replace the switch.
4. INSPECT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
HI1 − 4Continuity
OFF−No Continuity
LO1 − 2Continuity
Illumination circuit3 − 6Continuity
If continuity is not as specified, replace the switch.
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AT−22
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
(i) Remove the 4 bolts and transfer shift lever.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(j) Remove the 2 cushions.
6. DISCONNECT THESE CONNECTORS:
No.1 vehicle speed sensor
No.2 vehicle speed sensor
Park/neutral position switch
Solenoid connector
ATF temperature sensor
Center differential lock indicator switch
L4 position switch
Neutral position switch
7. DISCONNECT BLEEDER HOSE FROM TRANSFER
8. REMOVE FRONT AND REAR PROPELLER SHAFT (See page PR−3 )
9. REMOVE OIL FILLER PIPE
(a) Remove the level gauge.
(b) Remove the upper side mounting bolt.
(c) Remove the bolt and filler pipe.
HINT:
At the time of installation, replace the used O −ring with a new
one.
10. LOOSEN 2 OIL COOLER PIPE UNION NUTS
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
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BE−6
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
1996 LAND CRUISER (RM451U)
Engine oil level warning light does not light up.
1. Bulb
2. Meter Circuit
3. Engine Oil Level Warning Switch
4. Wire Harness−
BE−32
BE−34 −
Low oil pressure warning light does not light up.
1. Bulb
2. Low Oil Pressure Warning Switch
3. Meter Circuit
4. Wire Harness−
BE−32
BE−34 −
Fuel level warning light does not light up.
1. Bulb
2. Fuel Level Warning Switch
3. Meter Circuit
4. Wire Harness−
BE−34
BE−32 −
INDICATOR LIGHTS:
COMBINATION METER
SymptomSuspect AreaSee page
High beam indicator light does not light up.
1. Bulb
2. Headlight and Taillight System
3. Meter Circuit
4. Wire Harness−
BE−19
BE−32 −
Shift indicator lights do not light up. (ALL)
1. Shift Position Indicator Wiring Circuit
2. Park/Neutral Position Switch
3. Wire Harness
4. Bulb−
BE−34 AT −6
−
Shift indicator lights do not light up. (L, 2, D)
1. Bulb
2. Shift Position Indicator Wiring Circuit
3. Park/Neutral Position Switch
4. Light Control Rheostat
5. Wire Harness−
BE−34 AT −6
BE−34 −
Shift indicator lights do not light up. (PWR)
1. Bulb
2. Shift Position Indicator Wiring Circuit
3. Pattern Select Switch
4. Wire Harness−
BE−34 AT −6
−
Shift indicator lights do not light up. (2nd START)
1. Bulb
2. Shift Position Indicator Wiring Circuit
3. ECM
4. Wire Harness−
AT −6
−
−
Only one shift indicator does not light up.1. Bulb
2. Shift Position Indicator Wiring Circuit−
BE−34
Indicator lights do not light up. (Except Turn, Hi −beam)1. GAUGE Fuse (I/P F/B)
2. Wire Harness−
−
O/D OFF indicator light does not light up.
1. Bulb
2. O/D Main Switch
3. Meter Circuit
4. Wire Harness−
−
BE−32 −
Malfunction indicator light does not light up.
1. Bulb
2. ECM
3. Wire Harness−
−
−
Cruise control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit
4. Wire Harness−
−
BE−32 −
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BR1CX−03
BR0251
−
BRAKE FRONT BRAKE CALIPER
BR−27
1996 LAND CRUISER (RM451U)
INSPECTION
1. MEASURE PAD LINING THICKNESS
Using a ruler, measure the pad lining thickness.
Standard thickness: 9.5 mm (0.374 in.)
Minimum thickness: 1.0 mm (0.039 in.)
Replace the pad if the thickness is less than the minimum (the
1.0 mm slit is no longer visible), or if it shows signs of uneven
wear.
2. MEASURE DISC THICKNESS
Using a micrometer, measure the disc thickness. Standard thickness: 32.0 mm (1.260 in.)
Minimum thickness: 30.0 mm (1.181 in.)
If the disc is scored or worn, or if its thickness is less than the
minimum, repair or replace the disc.
3. MEASURE DISC RUNOUT
Using a dial indicator, measure the disc runout at a position 10
mm (0.39 in.) from the outside edge. Maximum disc runout: 0.15 mm (0.0059 in.)
If the runout is greater than the maximum, replace the disc or
grind it on a ”On−Car” brake lathe.
HINT:
Before measuring the runout, confirm that the front hub bearing
play is within the specification.
4. IF NECESSARY, REPLACE DISC
(a) Remove the front axle hub (See page SA−7).
(b) Remove the disc from the axle hub.
(c) Install a new disc and torque the bolts. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
(d) Install the axle hub and adjust the front bearing preload (See page SA−9 ).
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BR1D0−03
−
BRAKE REAR BRAKE PAD
BR−31
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE REAR WHEEL
Remove the wheel and temporarily fasten the disc with the hub
nuts.
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace pads if the thickness is not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE BRAKE CALIPER
(a) Remove the sliding main pin and sliding sub pin.
(b) Remove the caliper and suspend it so the hose is not stretched.
HINT:
Do not disconnect the flexible hose.
4. REMOVE THESE PARTS:
(a) 2 brake pads
(b) Anti−squeal shim
(c) 4 pad support plates
(d) 2 pad wear indicator plates
NOTICE:
The pad support plates can be used again provided that
they have sufficient rebound, no deformation, cracks or
wear, and have had all rust, dirt and foreign particles
cleaned off.
5. CHECK DISC THICKNESS AND RUNOUT (See page BR−36 )
6. INSTALL PAD SUPPORT PLATES
7. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti −squeal shim and wear
indicator plates must be replaced together with the pads.
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BR−32
−
BRAKE REAR BRAKE PAD
1996 LAND CRUISER (RM451U)
(a) Install pad wear indicator plate to each pads.
(b) Install the anti−squeal shim to the outer pad.
(c) Install the 2 pads so the wear indicator plate is facing up-
ward.
NOTICE:
Do not allow oil or grease to get on the rubbing face.
8. INSTALL CALIPER
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in piston with a hammer handle or an equivalent.
HINT:
Always change the pads on one wheel at a time as there is a
possibility of the opposite piston flying out.
(c) Install the caliper carefully so the boot is not wedged.
(d) Install and torque the sliding main pin and sub pin. Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
9. INSTALL REAR WHEEL
10. CHECK THAT FLUID LEVEL IS AT MAX LINE
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