1996 TOYOTA LAND CRUISER Land Cruiser 80

SF1EP−01
FI6429
SF−32
−
SFI INJECTOR
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL INJECTORS AND DELIVERY PIPE
(a) Install a new grommet to the injector.
(b) Apply a light coat of gasoline to a new O −ring and install
it to the injector.
(c) While turning the injector left and right, install it to the de-
livery pipe. Install the 6 injectors.
(d) Position the injector connector upward.
(e) Place 6 new insulators and the 3 spacers in position on the intake manifold.
(f) Place the 6 injectors together with the delivery pipe in position on the intake manifold.
(g) Temporarily install the 3 bolts holding the delivery pipe to
the intake manifold.
(h) Check that the injectors rotate smoothly.
HINT:
If injectors do not rotate smoothly, the probable cause is incor-
rect installation of O−rings. Replace the O −rings.
(i) Position the injector connector upward.
(j) Tighten the 3 bolts holding the delivery pipe to the intake manifold.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
SFI INJECTOR
SF−33
1996 LAND CRUISER (RM451U)
(k) Connect the 6 injector connectors as shown.
2. INSTALL FUEL INLET PIPE
Install the fuel inlet pipe with 4 new gaskets, the 2 union bolts
and bolt.
Torque:
Union bolt: 29 N·m (300 kgf·cm, 22 ft·lbf)
Bolt: 20 N·m (200 kgf·cm, 14 ft·lbf)
3. INSTALL FUEL RETURN PIPE
(a) Install the fuel return pipe with the 2 bolts. Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
(b) Connect the fuel hose to the fuel pressure regulator.
4. INSTALL AIR INTAKE CHAMBER
Install 2 new gaskets and the air intake chamber with the 6 bolts
and 2 nuts. Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
5. CONNECT NO.1 WATER BYPASS HOSE TO CYL- INDER HEAD
6. CONNECT VACUUM HOSES TO TVV
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SF−34
−
SFI INJECTOR
1996 LAND CRUISER (RM451U)
7. INSTALL INTAKE MANIFOLD STAY
Install the intake manifold stay with the 2 bolts.
Torque: 36 N·m (360 kgf·cm, 26 ft·lbf)
8. CONNECT GROUND STRAP
9. INSTALL ENGINE OIL DIPSTICK
10. CONNECT PS RESERVOIR TANK
Connect the reservoir tank with the 3 bolts. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
11. CONNECT EGR GAS TEMP. SENSOR CONNECTOR
12. CONNECT CONNECTOR FOR EMISSION CONTROL VALVE SET ASSEMBLY
13. CONNECT IDLE AIR CONTROL VALVE CONNECTOR
14. CONNECT THROTTLE POSITION SENSOR CONNEC- TOR
15. CONNECT BRAKE BOOSTER HOSE
16. CONNECT EVAP HOSE
17. CONNECT NO.2 WATER BYPASS HOSE
18. CONNECT VACUUM SENSING HOSE
19. CONNECT NO.1 PCV HOSE
20. INSTALL BOLT HOLDING HEATER INLET PIPE AND AIR INTAKE CHAMBER
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
21. INSTALL EGR VALVE AND VACUUM MODULATOR (See page EC−10 )
22. CONNECT THROTTLE CABLE
23. CONNECT ACCELERATOR CABLE
24. CONNECT CRUISE CONTROL ACTUATOR CABLE
25. CONNECT AIR CLEANER HOSE
26. CONNECT NO.2 PCV HOSE
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
SFI INJECTOR
SF−35
1996 LAND CRUISER (RM451U)
27. FILL WITH ENGINE COOLANT
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SF0OZ−12
SF−36
−
SFI FUEL TANK AND LINE
664
Author: Date:
1996 LAND CRUISER (RM451U)
FUEL TANK AND LINE
COMPONENTS
CAUTION:
Always use new gaskets when replacing the fuel tank or component parts.
Apply the proper torque to all parts tightened.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO0919
Z00085
FU0041
SF0P0−06
−
SFI FUEL TANK AND LINE
SF−37
1996 LAND CRUISER (RM451U)
INSPECTION
INSPECT FUEL TANK AND LINE
(a) Check the fuel lines for cracks or leakage, and all connec-
tions for deformation.
(b) Check the fuel tank vapor vent system hoses and connec-
tions for looseness, sharp bends or damage.
(c) Check the fuel tank for deformation, cracks fuel leakage
or tank band looseness.
(d) Check the filler neck for damage or fuel leakage.
(e) Hose and tube connections are as shown in the illustra- tion.
If a problem is found, repair or replace the part as necessary.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SF0P1−06
SF−38
−
SFI MASS AIR FLOW (MAF) METER
666
Author: Date:
1996 LAND CRUISER (RM451U)
MASS AIR FLOW (MAF) METER
COMPONENTS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SF1ER−01
P22902
P22624
−
SFI MASS AIR FLOW (MAF) METER
SF−39
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE AIR CLEANER CAP AND MAF METER
(a) Disconnect the MAF meter connector and wire clamp.
(b) Disconnect the cruise control actuator cable.
(c) Loosen the air cleaner hose clamp.
(d) Disconnect the 3 clips, and remove the wing nut, air
cleaner cap and MAF meter.
2. REMOVE MAF METER
Remove the 4 bolts, bracket and MAF meter. Torque: 6.9 N·m (70 kgf·cm, 61 in.·lbf)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010