1996 TOYOTA LAND CRUISER Land Cruiser 80

EM1EC−01
−
ENGINE MECHANICAL ENGINE UNIT
EM−65
568
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE UNIT
COMPONENTS
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EM−66
−
ENGINE MECHANICAL ENGINE UNIT
569
Author: Date:
1996 LAND CRUISER (RM451U)
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Version 1.11 - 03/16/2010

−
ENGINE MECHANICAL ENGINE UNIT
EM−67
570
Author: Date:
1996 LAND CRUISER (RM451U)
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

EM−68
−
ENGINE MECHANICAL ENGINE UNIT
571
Author: Date:
1996 LAND CRUISER (RM451U)
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Version 1.11 - 03/16/2010

EM1ED−02
−
ENGINE MECHANICAL ENGINE UNIT
EM−69
1996 LAND CRUISER (RM451U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DRAIN ENGINE OIL
3. REMOVE HOOD
4. REMOVE BATTERY AND BATTERY TRAY
(a) Disconnect the battery cables.
(b) Remove the nuts, hold−down clamp and battery.
(c) Remove the bolt and disconnect the ground strap.
(d) Remove the 5 bolts and battery tray.
5. REMOVE RADIATOR GRILLE
Remove the 5 screws, clip and radiator grille.
6. REMOVE RADIATOR (See page CO−14 )
7. DISCONNECT OIL COOLER HOSE FROM OIL COOL- ER PIPE
8. REMOVE AIR CLEANER HOSE AND CAP
9. REMOVE AIR CLEANER CASE
10. DISCONNECT CRUISE CONTROL ACTUATOR CABLE FROM THROTTLE BODY
11. DISCONNECT ACCELERATOR CABLE FROM THROTTLE BODY
12. DISCONNECT HEATER HOSES
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EM−70
−
ENGINE MECHANICAL ENGINE UNIT
1996 LAND CRUISER (RM451U)
13. DISCONNECT ENGINE WIRE AND HEATER VALVE
FROM COWL PANEL
(a) Remove the 2 bolts and disconnect the engine wire and
ground strap.
(b) Remove the 2 bolts and disconnect the heater valve.
14. DISCONNECT BRAKE BOOSTER VACUUM HOSE
15. DISCONNECT EVAP HOSE
16. DISCONNECT FUEL HOSES
(a) Disconnect the fuel return hose.
(b) Remove the union bolt and 2 gaskets, and disconnect the
fuel inlet hose from the fuel filter.
17. DISCONNECT WIRES AND CONNECTORS
(a) Disconnect the 2 heated oxygen sensor connectors.
(b) Disconnect the DLC1 clamp.
(c) Disconnect the 2 oil pressure gauge connectors.
(d) Disconnect the generator wire and connector.
(e) Disconnect the connector on the intake manifold from the
fender apron.
(f) Disconnect the high−tension cord from the ignition coil.
(g) Disconnect the ground strap from the No. 1 engine hang-
er.
(h) Disconnect the ground strap from the air intake chamber.
(i) Disconnect the starter wire.
(j) Disconnect the ground cable from the cylinder block.
18. DISCONNECT A/C COMPRESSOR AND BRACKET
(a) Loosen the idler pulley nut and adjusting bolt, and remove
the drive belt.
(b) Remove the 4 mounting bolts, and disconnect the com-
pressor from the bracket.
HINT:
Put aside the compressor, and suspend it.
(c) Remove the 5 bolts and A/C compressor bracket.
19. REMOVE RADIATOR PIPE
(a) Remove the 2 nuts holding the radiator pipe to the No. 1 oil pan.
(b) Disconnect the No. 2 radiator hose from the water inlet and remove the radiator pipe.
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−
ENGINE MECHANICAL ENGINE UNIT
EM−71
1996 LAND CRUISER (RM451U)
20. DISCONNECT PS PRESSURE HOSE
Remove the union bolt and 2 gaskets, and disconnect the pres-
sure hose from the PS pump.
21. DISCONNECT PS RETURN HOSE
Disconnect the return hose from the PS reservoir tank.
22. DISCONNECT ENGINE WIRE FROM CABIN
(a) Remove the 2 screws and glove compartment door.
(b) Remove the screw and speaker panel.
(c) Remove the screw, and disconnect the A/C amplifier.
(d) Disconnect the connectors.
(1) Disconnect the 3 connectors from the ECM.
(2) Disconnect the 2 connectors from the cowl wire.
(e) Pull out the engine wire from the cabin.
23. REMOVE STABILIZER BAR
(a) Remove the 2 bolts and disconnect stabilizer bar from the
bracket.
(b) Remove the bolt and nut, and remove the stabilizer bar from the axle housing.
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EM−72
−
ENGINE MECHANICAL ENGINE UNIT
1996 LAND CRUISER (RM451U)
24. REMOVE FRONT AND REAR PROPELLER SHAFTS
(a) Put matchmarks on the flanges.
(b) Remove the 4 bolts and nuts.
(c) Remove the 4 nuts.
(d) Remove the propeller shaft.
25. REMOVE TRANSFER SHIFT LEVER
(a) Remove the nut and transmission control rod.
(b) Remove the transfer shift lever knob.
(c) Remove 4 screws.
(d) Lift up the console slightly in order to disconnect the con-
nector.
(e) Remove the console.
(f) Remove the 3 bolts and console box.
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Version 1.11 - 03/16/2010