1996 TOYOTA 4RUNNER spark

16
3. Hold the hood open by inserting the
support rod into the slot.
Before closing the hood, check to see that
you have not forgotten any tools, rags,
etc. and return the support rod to its clipÐthis prevents rattles. Then lower the
hood make sure it locks into place. If nec-
essary, press down gently on the front
edge to lock it.
CAUTION!
After inserting the support rod into
the slot, make sure the rod supports
the hood security.
1. To open the fuel filler door, pull the
lever.
CAUTION!
Do not smoke, cause sparks or al-
low open flames when refuelling.
The fumes are flammable.
When opening the cap, do not re-
move the cap quickly. In hot weath-
er, fuel under pressure could cause
injury by spraying out of the filler
neck if the cap is suddenly re- moved.
2. To remove the fuel tank cap, turn
the cap slowly counterclockwise, then
pause slightly before removing it. Af-
ter removing the cap, hang it on the
cap hanger.
It is not unusual to hear a slight swoosh
when the cap is opened. When installing,
turn the cap clockwise till you hear a click.
If the cap is not tightened securely, themalfunction indicator lamp comes on.
Make sure the cap is tightened securely.
The indicator lamp goes off after driving several times. If the indicator lamp does
not go off, contact your Toyota dealer as soon as possible.
Fuel tank cap

Part 2Off-road vehicle precautions
127
INFORMATION
BEFORE DRIVING
YOUR TOYOTA
Off-road vehicle precautions
Break-in period
Fuel
Operation in foreign countries
Three-way catalytic converter
Engine exhaust cautions
Facts about engine oil consumption
Twin ground electrode spark plugs
Brake system
Brake pad wear limit indicators
Luggage stowage precautions
Your Toyota's identification
Theft prevention labels
Suspension and chassis
Types of tires
This vehicle is one of the class of ve-
hicles which have higher ground
clearance and narrower tread in rela-
tion to the height of their center of
gravity to make them capable of per-forming in a wide variety of off-road applications. Specific design charac-
teristics
give it a higher center of gravi-
ty than ordinary cars. An advantage of
the higher ground clearance is a better
view of the road allowing you to antici-
pate problems. It is not designed for
cornering at the same speeds as con-
ventional two-wheel drive vehicles
any more than low-slung sports cars
are designed to perform satisfactorilyunder off-road conditions.
CAUTION!
Always observe the following pre-
cautions to minimize the risk of se-
rious personal injury or damage toyour vehicle: Avoid sharp turns or abrupt ma-
neuvers, if at all possible. As with
other vehicles of this type, failure
to operate this vehicle correctly
may result in loss of control or ve-
hicle rollover.
Avoid loading any items on the
roof that will make the center of
gravity even higher.
Always slow down in gusty cross-
winds. Because of its high center
of gravity, your vehicle is more
sensitive to side winds than an or-
dinary passenger car. Slowing
down will allow you to have much
better control.
Do not drive horizontally across steep slopes. Driving straight up
or straight down is preferred. Your
vehicle (or any similar off-road
vehicle) can tip over sideways
much more easily than forward or backward.

133
Your engine is fitted with twin ground electrode spark plugs.
NOTICE
Use only twin ground electrode spark plugs for your engine perfor-
mance.
TANDEM MASTER CYLINDER BRAKE SYSTEM
The tandem master cylinder brake sys-
tem is a hydraulic system with two sepa-
rate sub-systems. If either sub-system
should fa il, the other will still work. Howev-
er, the pedal will be harder to press, and
your stopping distance will be longer.
Also, the brake system warning light may come on.
CAUTION!
Do not drive your vehicle with only a single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER
The brake booster uses engine vacuum to
power-assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reservevacuum for one or two stopsÐbut no more!
CAUTION!
Do not pump the brake pedal if the
engine stalls. Each push on the
pedal uses up your vacuum re- serve.
Even if the power assist is com-
pletely lost, the brakes will still
work. But you will have to push the
pedal hardÐmuch harder than nor-
mal. And your braking distance will
be longer.
ANTI-LOCK BRAKE SYSTEM (with ABSº warning light)
The anti-lock brake system is designed to prevent lock-up of the wheels during sud-
den braking or braking on slippery road surfaces. This assists the driver in con-
trolling the vehicle under these circum-stances.
The anti-lock brake system becomes op- erative after the vehicle has accelerated
to a speed in excess of approximately 10
km/h (6 mph). It stops operating when the
vehicle decelerates to a speed below
approximately 5 km/h (3 mph).
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicleis started. This means that the anti-lock
brake system is in the self check mode,
and does not indicate a malfunction.
Twin ground electrode spark
plugs (5VZ-FE engine) Brake system

Part 4If your vehicle will not startÐ
(a) Simple checks
151
IN CASE OF AN EMERGENCY
If your vehicle will not start
If your engine stalls while driving
If your vehicle overheats
If you have a flat tire
If your vehicle needs to be towed
If you cannot shift automatic transmission selector lever
If you lose your keys
Before making these checks, make sure
you have followed the correct starting pro-
cedure given in How to start the engineº
in Part 3 and that you have sufficient fuel.
If the engine is not turning over or is
turning over too slowlyÐ
1. Check that the battery terminals are
tight and clean.
2. If the battery terminals are O.K., switch
on the interior light.
3. If the light is out, dim or goes out when the starter is cranked, the battery is dis-
charged. You may try jump starting. See
(c) Jump startingº for further instructions.
If the light is O.K., but the engine still will
not start, it needs adjustment or repair.
Call a Toyota dealer or qualified repair shop.
NOTICE
Do not pull- or push-start the ve- hicle. It may damage the vehicle or
cause a collision when the enginestarts. Also the three-way catalytic converter may overheat and be-come a fire hazard.
If the engine turns over at its normal
speed but will not startÐ
1. Check that all the push-on connectors are tight. (For example, connectors at thespark plugs)
2. If the connectors are O.K., the engine
may be flooded because of repeatedcranking. See (b) Starting a flooded en-
gineº for further instructions.

152If the engine will not start, your engine
may be flooded because of repeated cranking.
If this happens, turn the key to STARTº with the accelerator pedal held down.
Keep
the key and accelerator pedal so for
15 seconds and release them. Then try
starting the engine with your foot off the accelerator pedal.
If the engine does not start after 15 sec-
onds of cranking, release the key, wait a few minutes and try again.
If the engine still will not start, it needs ad-
justment or repair. Call a Toyota dealer or
qualified repair shop for assistance.
NOTICE
Do not crank for more than 15 sec- onds at a time. This may overheat
the starter and wiring systems.
To avoid serious personal injury and
damage to your vehicle which might
result from battery explosion, acid
burns, electrical burns, or damaged
electronic components, these instruc-
tions must be followed precisely.
If you are unsure about how to follow this procedure, we strongly recommend that you seek the help of a competent me-
chanic or towing service.
Batteries contain sulfuric acid
which is poisonous and corrosive.
Wear protective safety glasses
when jump starting, and avoid
spilling acid on your skin, cloth-
ing, or vehicle.
If you should accidentally get acid
on yourself or in your eyes, re- move any contaminated clothing
and flush the affected area with
water for at least 15 minutes. Then
get immediate medical attention. If
possible, continue to apply water
with a sponge or cloth while en
route to the medical office. CAUTION
!

The gas normally produced by a
battery will explode if a flame or
spark is brought near. Use only
standardized jumper cables and
do not smoke or light a match
while jump starting.
NOTICE
The battery used for boosting must be 12 V. Do not jump start unless
you are sure that the booster batteryis correct.
(b) Starting a flooded engine (c) Jump starting

183
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartmentÐthe engine, radia-
tor, exhaust manifold, power
steering fluid reservoir and spark
plug boots, etc.Ðwill be hot. So
be careful not to touch them. Oil,
fluids and spark plugs may also be
hot.
If the engine is hot, do not remove
the radiator cap or loosen the
drain plugs to prevent burning yourself.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flam- mable.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Do not get under your vehicle with
just the body jack supporting it.
Always use automotive jack
stands or other solid supports. CAUTION
!
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to fly-
ing or falling material, fluid spray, etc.
Used engine oil contains poten-
tially harmful contaminants which
may cause skin disorders such as
inflammation or skin cancer, so
care should be taken to avoid pro-
longed and repeated contact with
it. To remove used engine oil from
your skin, wash thoroughly with
soap and water.
Do not leave used oil within the reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers
or onto the ground. Call your deal- er or a service station for informa-
tion concerning recycling or dis-posal.
Remember that battery and igni-
tion cables carry high currents or
voltages. Be careful of accidental-
ly causing a short circuit.
Add only demineralized or dis- tilled wa ter to fill the radiator. And
if you spill some of the coolant, be sure to wash it off with water to
prevent it from damaging the parts or paint.
Do not allow dirt or anything elseto fall through the spark plug
holes.
Do not pry the outer electrode of aspark plug against the center elec-
trode.
Use only spark plugs of the speci- fied type. Using other types willcause engine damage, loss of per-
formance or radio noise.
Do not overfill automatic trans-
mission fluid, or the transmissioncould be damaged.
NOTICE

Part 7Checking battery conditionÐ ÐPrecautions
195
DO-IT-YOURSELF MAINTENANCEÐ
Chapter 7-3 Electrical components
Checking battery condition
Battery recharging precautions
Checking and replacing fuses
Adding washer fluid
Replacing light bulbs
BATTERY PRECAUTIONS
The battery produces flammable
and explosive hydrogen gas.
Do not cause a spark from the bat-
tery with tools.
Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid. Avoid contact with eyes, skin or clothes.
Never ingest electrolyte.
Wear protective safety glasses
when working near the battery.
Keep children away from the bat-
tery.
EMERGENCY MEASURES If electrolyte gets in your eyes,
flush your eyes with clean water
for at least 15 minutes and get im-
mediate medical attention. If pos-
sible, continue to apply water with
a sponge or cloth while en route to
the medical office. CAUTION
!
If electrolyte gets on your skin,
thoroughly wash the contact area.
If you feel pain or burning, get
medical attention immediately.
If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immedi- ately take off the exposed clothing
and follow the procedure above, if
necessary.
If you happen to swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of magne-
sia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.

+25 -15
206 Model:
3RZ-FE and 5VZ-FE
Type: 3RZ-FE engine4 cylinder in line, 4 cycle, gasoline
5VZ-FE engine 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.):
3RZ-FE engine95.0 x 95.0 (3.74 x 3.74)
5VZ-FE engine
93.5 x 82.0 (3.68 x 3.23)
Displacement, cm 3
(cu. in.):
3RZ-FE engine
2694 (164.4)
5VZ-FE engine 3378 (206.1) Fuel type:
Unleaded gasoline, Research Octane
Number 91 (Octane Rating 87) or higher
Fuel tank capacity, L (gal., Imp. gal.): 70 (18.5, 15.4) ENGINE
Valve clearance (engine cold), mm (in.)
3RZ-FE engine
Intake 0.15 '0.25 (0.006 '0.010)
Exhaust 0.25 '0.35 (0.010 '0.014)
5VZ-FE engine
Intake 0.13 '0.23 (0.006 '0.009)
Exhaust 0.27 '0.37 (0.011 '0.014)
Spark plug type: 3RZ-FE engine
NIPPONDENSO K16R-U
NGK BKR5EYA
5VZ-FE engine
NIPPONDENSO K16TR11
NGK BKR5EKB-1 1
Spark plug gap, mm (in.):
3RZ-FE engine 0.8 (0.031)
5VZ-FE engine 1.1 (0.043)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT-33-73F (used belt), lbf:
3RZ-FE engine
Generator belt 115 + 20
Air conditioning compressor belt 100 + 20
Power steering pump belt 100
Service specifications
Fuel
Engine