1996 NISSAN FRONTIER air filter

7 Do-it-yourself operations
Maintenance precautions ................................... 7-2
Engine compartment check locations ................ 7-3
Engine cooling system ....................................... 7-4
Engine oil ............................................................ 7-6
Automatic transmission fluid .............................. 7-9
Power steering fluid .......................................... 7-11
Brake and clutch fluid ....................................... 7-11
Window washer fluid ........................................ 7-12
Battery .............................................................. 7-13
Drive belts ........................................................ 7-14
Spark plug replacement ................................... 7-14
Air cleaner housing filter .................................. 7-15
Wiper blades .................................................... 7-16
Parking brake check ......................................... 7-17
Brake pedal ...................................................... 7-18
Brake booster ................................................... 7-19
Clutch pedal ..................................................... 7-19
Fuses ................................................................ 7-20
Light bulbs ........................................................ 7-20
Bulb replacement ............................................. 7-22
Wheels and tires .............................................. 7-24
Clutch housing ..................................... 7-29
ZX

When performing any inspection or mainte-
nance work on your vehicle, always take
care to prevent serious accidental injury to
yourself or damage to the vehicle. The
following are general precautions which
should be closely observed.
cPark the vehicle on a level surface,
apply the parking brake securely and
block the wheels to prevent the ve-
hicle from moving. For a manual
transmission, move the shift lever to
Neutral. For an automatic transmis-
sion, move the shift lever to P (Park).
cBe sure the ignition key is OFF when
performing any parts replacement or
repairs.
cDo not work under the hood while the
engine is hot. Turn the engine off and
wait until it cools down.
cIf you must work with the engine run-
ning, keep your hands, clothing, hair
and tools away from moving fans,
belts, and any other moving parts.
cIt is advisable to remove ties and any
jewelry, such as rings, watches, etc.,
before working on your vehicle.cIf you must run the engine in an en-
closed space such as a garage, be
sure there is proper ventilation for
exhaust gases.
cNever get under the vehicle while it is
supported only by a jack. If it is nec-
essary to work under the vehicle, sup-
port it with safety stands.
cKeep smoking materials, flame and
sparks away from fuel and battery.
cNever connect or disconnect either
the battery or any transistorized com-
ponent connector while the ignition is
on.
cOn gasoline engine models with the
Multiport Fuel Injection (MFI) system,
the fuel filter or fuel lines should be
serviced by a NISSAN dealer because
the fuel lines are under high pressure
even when the engine is off.
cFailure to follow these or other com-
mon sense guidelines may lead to
serious injury or vehicle damage.
cImproperly disposed motor oil and/or
other vehicle fluids can hurt the envi-
ronment. Always conform to localregulations for disposal of vehicle
fluid. Avoid contact with used motor
oil.
This ``Do-it-yourself operations'' section
gives instructions regarding only those
items which are relatively easy for an owner
to perform.
You should be aware that incomplete or
improper servicing may result in operating
difficulties or excessive emissions, and
could affect your warranty coverage.If in
doubt about any servicing, have it done
by your NISSAN dealer.
MAINTENANCE
PRECAUTIONS
7-2
ZX

When disconnecting, always hold the
boots Ð not the cables. Mark all cables
to identify their original location.
2. Remove spark plugs with a spark plug
socket.
3. Check each new spark plug gap with a
feeler gauge. Correct it as required.
4. Install spark plugs.
When installing a plug, turn it two or
three turns by hand and then tighten with
a spark plug socket. Be careful not to
overtighten it.Tightening torque:
14 to 22 ft-lb (20 to 29 Nzm)
5. Reconnect the spark plug cables to their
original positions.
The filter element should not be cleaned
and reused as it is given a special treat-
ment. We recommend it be replaced ac-
cording to the maintenance intervals shown
in the ``Maintenance schedule'' section.
When replacing the filter, wipe the inside of
the air cleaner housing and the cover with a
damp cloth.
WARNING
Operating the engine with the air
cleaner off can cause you or others to
be burned. The air cleaner not only
cleans the air, it stops flame if the
DI0065ADI0720
AIR CLEANER HOUSING
FILTER
7-15
ZX

To ensure smooth, trouble-free, safe and
economical driving, NISSAN provides two
different maintenance schedules that may
be used, depending upon the conditions in
which you usually drive. These schedules
contain both distance and time intervals, up
to 60,000 miles (96,000 km)/48 months. For
most people, the odometer reading will in-
dicate when service is needed. However, if
you drive very little, your vehicle should be
serviced at the regular time intervals shown
in the schedule.
After 60,000 miles (96,000 km) or 48
months, continue periodic maintenance
at the same mileage/time intervals.
SCHEDULE 1
Follow Periodic Maintenance Schedule 1 if
your driving habits frequently include one or
more of the following driving conditions:
cRepeated short trips of less than 5
miles (8 km).
cRepeated short trips of less than 10
miles (16 km) with outside tempera-
tures remaining below freezing.
cOperating in hot weather in stop-
and-go ``rush hour'' traffic.cExtensive idling and/or low speed
driving for long distances, such as
police, taxi or door-to-door delivery
use.
cDriving in dusty conditions.
cDriving on rough, muddy, or salt
spread roads.
cTowing a trailer, using a camper or a
car-top carrier.
SCHEDULE 2
Follow Periodic Maintenance Schedule 2 if
none of the driving conditions shown in
Schedule 1 apply to your driving habits.
Maintenance for off-road driving
(
only)
Whenever you drive off-road through sand,
mud or water as deep as the wheel hub,
more frequent maintenance may be re-
quired of the following items:
¶Brake pads and discs
¶Brake lining and drums
¶Brake lines and hoses
¶Wheel bearing grease and free-running
hub grease
¶Differential, transmission and transfer oil
¶Steering linkage
¶Propeller shafts and front drive shafts
¶Air cleaner filter
¶Clutch housing (Check for water entry.
Refer to ``
Clutch housing'' in the
``Do-it-yourself operations'' section.)
These items should be checked frequently
to assure safe and proper operation of your
vehicle.
PERIODIC MAINTENANCE
SCHEDULES
8-5
ZX

SCHEDULE 1
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or
months, whichever comes first.Miles ý 1,000 3.75 7.5 11.25 15 18.75 22.5 26.25 30 33.75 37.5 41.25 45 48.75 52.5 56.25 60
(km ý 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) (78) (84) (90) (96)
Months 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48
Emission control system maintenance
Drive beltsI* I*
Air cleaner filter See NOTE (1) [R] [R]
Positive crankcase ventilation (PCV) filter See NOTE (3) [R] [R]
Pulsated secondary air filter See NOTE (2)
Vapor linesI* I*
Fuel linesI* I*
Fuel filter See NOTE (3)*
Engine coolant See NOTE (4)R*
Engine oilRRRRRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRRRRRR
Spark plugs[R] [R]
NOTE: (1) If operating mainly in dusty conditions, more frequent maintenance may be required.
(2) If operating mainly in dusty conditions, replace every 30,000 miles (48,000 km).
(3) If vehicle is operated under extremely adverse weather conditions or in areas where ambient temperatures are either extremely low or
extremely high, the filters might become clogged. In such an event, replace them immediately.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) Maintenance items and intervals with ``*'' are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals
are required.
8-6
ZX

SCHEDULE 2
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or
months, whichever comes first.Miles ý 1,000 7.5 15 22.5 30 37.5 45 52.5 60
(km ý 1,000) (12) (24) (36) (48) (60) (72) (84) (96)
Months 6 12 18 24 30 36 42 48
Emission control system maintenance
Drive beltsI* I*
Air cleaner filter[R] [R]
Positive crankcase ventilation (PCV) filter See NOTE (1) [R] [R]
Vapor linesI* I*
Fuel linesI* I*
Fuel filter See NOTE (1)*
Engine coolant See NOTE (2)R*
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Spark plugs[R] [R]
NOTE: (1) If vehicle is operated under extremely adverse weather conditions or in areas where ambient temperatures are either extremely low
or extremely high, the filters might become clogged. In such an event, replace them immediately.
(2) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(3) Maintenance items and intervals with ``*'' are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals
are required.
8-8
ZX

EXPLANATION OF MAINTE-
NANCE ITEMS
Additional information on the following
items with ``*'' is found in the ``Do-it-
yourself operations'' section.
Emission control system mainte-
nance
Drive belts*Check drive belts for wear,
fraying or cracking and also for proper ten-
sion. Replace the drive belts if found dam-
aged or in accordance with the mainte-
nance schedule.
Air cleaner filterUnder normal driving con-
ditions, the air cleaner filter should be re-
placed in accordance with the maintenance
schedule. However, driving the vehicle in
dusty areas may cause more rapid clogging
of the element. Consequently, the element
may have to be replaced more frequently.
Positive crankcase ventilation (PCV) fil-
terUnder normal driving conditions, the
filter should be replaced in accordance with
the maintenance schedule. If the vehicle is
operated under extremely adverse weather
conditions or in areas where ambient tem-
peratures are either extremely low or ex-tremely high, the filter may become clogged
more rapidly. In such an event, replace the
filter immediately.
Vapor linesCheck vapor lines and connec-
tions for failure or looseness. If leaks are
found, replace the lines.
Fuel lines (hoses, piping, connections,
etc.)Check the fuel hoses, piping and con-
nections for leaks, looseness or deteriora-
tion. Replace any parts if they are damaged.
Fuel filterIf the vehicle is operated under
extremely adverse weather conditions or in
areas where ambient temperatures are ei-
ther extremely low or extremely high, the
filter might become clogged. In such an
event, replace the filter immediately.
Engine coolant*Flush and refill the cooling
system.
Engine oil & oil filter*Under normal driving
conditions, the engine oil and oil filter should
be replaced in accordance with the mainte-
nance schedule. However, under severe
driving conditions, they may have to be
replaced more frequently.
Spark plugs*Replace with new plugs hav-
ing the correct heat range.
Chassis and body maintenance
Brake lines & cablesCheck the brake lines
and hoses (including brake booster vacuum
hoses, connections & check valve) and
parking brake cables for proper attachment,
leaks, cracks, chafing, abrasion, deteriora-
tion, etc.
Brake pads, discs, drums & linings
Check these and the other neighboring
brake components for wear, deterioration
and leaks. Under severe driving conditions,
they may have to be inspected more fre-
quently.
Manual and automatic transmission,
transfer & differential gear oilVisually
inspect for signs of leakage and replace oil
for limited-slip differential. Under severe
driving conditions, the oil should be re-
placed at the specified interval.
Steering gear (box) & linkage, axle &
suspension parts & drive shaft boots
Check for damage, looseness and leakage
of oil or grease. Under severe driving con-
ditions, more frequent inspection should be
performed.
Steering linkage ball joints & front sus-
pension ball jointsCheck the ball joints for
8-10
ZX

10 Index
A
Air bag (See supplemental restraint system)
Air bag warning light .................................. 2-15
Air cleaner housing filter ............................ 7-15
Air conditioner
Air conditioner operation ........................ 3-5
Air conditioner service ............................ 3-9
Air conditioner specification label ......... 9-14
Air conditioning system refrigerant and
lubricant recommendations .................... 9-8
Air flow charts .............................................. 3-6
AM-FM electronic tuning radio with
cassette player........................................... 3-11
AM-FM electronic tuning radio with
cassette player (100 W) ............................ 3-16
Anchor point locations ............................... 2-25
Antenna (manual) ...................................... 3-20
Anti-lock brake system, rear (R-ABS) ....... 4-26
Audio system
AM-FM electronic tuning radio with
cassette player ..................................... 3-11
AM/FM electronic tuning radio with
cassette player (100 W) ....................... 3-16
Cassette tape operation .............. 3-13, 3-19
Auto-lock free-running hubs ...................... 4-15
Automatic
Automatic transmission fluid ................... 7-9Driving with automatic transmission ....... 4-6
B
Battery........................................................ 7-13
Brake
Brake fluid ..................................... 7-11, 9-3
Brake booster ....................................... 7-19
Brake pedal .......................................... 7-18
Brake pad wear indicators ............ 1-9, 7-18
Parking brake check ............................. 7-17
Parking brake operation ....................... 4-11
Rear anti-lock brake system (R-ABS) .. 4-26
Break-in schedule ...................................... 4-13
Bulb check/instrument panel ....................... 1-6
Bulb replacement ....................................... 7-22
C
Capacities and recommended
fuel/lubricants ............................................... 9-2
Cargo (see vehicle loading information).... 9-15
Cassette tape operation ................... 3-13, 3-19
Cassette player (See audio system)
CB radio or car phone ............................... 3-21
Center and side ventilators.......................... 3-2
Child restraints for infants and small
children ...................................................... 2-22Cigarette lighter (accessory) and ash
tray ............................................................. 1-13
Cleaning exterior and interior ...................... 6-2
Clock/audio system.................................... 3-11
Clock/instrument cluster .............................. 1-5
Clutch fluid ................................................. 7-11
Clutch pedal ............................................... 7-19
Cold weather driving cautions ................... 4-27
Controls
Audio controls ............................. 3-11, 3-16
Heater and air conditioner controls ........ 3-3
Coolant
Capacities and recommended
fuel/lubricants.......................................... 9-2
Changing engine coolant........................ 7-5
Checking engine coolant level ............... 7-4
Engine coolant temperature gauge ........ 1-4
Cruise control............................................. 4-11
Cup holder ................................................. 1-13
D
Daytime running light system
(Canada only) ............................................ 1-10
Digital clock (See clock/instrument cluster)
Dimensions and weights............................ 9-11
Door locks .................................................... 2-2
Drive belts .................................................. 7-14
ZX