1996 Mercury Villager engine

316
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Servicing Your Villager
317
[SV19600(ALL)05/96]
Recycled engine coolant
[SV19700(ALL)05/96]
Ford Motor Company recommends that Ford and
Lincoln-Mercury dealers use recycled engine coolant produced
by Ford-approved processes. Not all coolant recycling processes
produce coolant which meets Ford specification ESE-M97B44-A,
and use of such coolant may harm engine and cooling system
components.
[SV19800(ALL)05/96]
Always dispose of used automotive fluids in a responsible
manner. Follow your community's regulations and standards for
recycling and disposing of automotive fluids.
[SV19900(ALL)05/96]
Coolant refill capacity
[SV19950(ALL)05/96]
To find out how much fluid your vehicle's cooling system can
hold, seeRefill capacities for fluidsin the Index.
[SV20000(ALL)05/96]
Have your dealer check the engine cooling system for leaks if
you have to add more than a quart (liter) of engine coolant per
month.
[SV20100(ALL)05/96]
Severe winter climate
[SV20200(ALL)05/96]
If you drive in extremely cold climates (less than-34ÊF [-36ÊC]),
it may be necessary to increase the coolant concentration above
50%. Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that the coolant
will not freeze at the temperature level in which you drive
during winter months. Never increase the engine coolant
concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme
climates.
[SV20300(ALL)05/96]
Checking hoses
[SV20400(ALL)05/96]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

Servicing Your Villager
335
[SV34000(ALL)09/93]
13-1/2 pica
art:0040205-C
Brake fluid master cylinder reservoir
%*
[SV34100(ALL)03/95]
Power Steering Fluid
*
[SV34200(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
%*
[SV34300(ALL)03/95]
Checking and Adding Power Steering Fluid
*
[SV34400(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will be at the right temperature when the engine
coolant temperature gauge in the instrument cluster is near
the center of the NORMAL operating temperature range.
*
[SV34500(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV34600(ALL)03/93]3.
Then turn the engine off.
*
[SV34700(ALL)01/93]4.
Check the fluid level in the power steering fluid reservoir.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

344
%*
[SV37000(ALL)01/93]
Engine Compartment Main Fuse Panel
[SV37100(ALL)06/95]
10-1/2 pica
art:0040303-A
Engine compartment main fuse panel
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

364
*
[SV44300(ALL)01/95]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
*
[SV44400(ALL)11/93]
Information about your vehicle's emissions control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[SV44405(ALL)07/95]
Readiness for Inspection/Maintenance Testing
*
[SV44410(ALL)07/95]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies a ªneed for additional mixed city and highway driving
to complete the checkº of the OBD II system. As soon as all of
the OBD II system checks are successfully completed, the OBD
II system is set to the ready condition. The amount of driving
required to reach the ready condition varies with individual
driving patterns. To complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle defined below.
If the vehicle owner cannot or does not want to do the
additional driving required by law, a service center can perform
this drive cycle as it would any other type of repair work.
*
[SV44415(ALL)09/95]
OBD II Drive Cycle
*
[SV44420(ALL)06/95]
The following steps must be run in the order shown. If any
steps are interrupted, repeat the preceding step. Any safe
driving mode is acceptable between steps.
*
[SV44425(ALL)06/95]
Always drive vehicle in safe manner according to traffic
conditions and obey all traffic laws.
*
[SV44430(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

Servicing Your Villager
365
*
[SV44435(ALL)06/95]1.
Start the engine. Drive or idle (in neutral) the vehicle for 4
minutes.
*
[SV44440(ALL)06/95]2.
Idle the vehicle in drive for 40 seconds.
*
[SV44445(ALL)07/95]3.
Accelerate the vehicle to 45 mph (70 km/h) at 1/4 to 1/2
throttle for 10 seconds.
*
[SV44450(ALL)07/95]4.
Drive the vehicle with a steady throttle at 45 mph
(70 km/h) for 30 seconds.
*
[SV44455(ALL)06/95]5.
Idle the vehicle in drive for 40 seconds.
*
[SV44460(ALL)07/95]6.
Continue to drive the vehicle in city traffic at speeds
between 25 and 40 mph (40-60 km/h) for 15 minutes.
During the 15 minute drive cycle the following modes must
be achieved:
*
[SV44465(ALL)07/95]
a. at least 5 stop and idle modes at 10 seconds each
*
[SV44470(ALL)07/95]
b. acceleration from idles at 1/4 to 1/2 throttle position, and
*
[SV44475(ALL)07/95]
c. choose 3 different speeds to do 1.5 minute steady state
throttle drives.
*
[SV44480(ALL)07/95]7.
Accelerate the vehicle up to between 45 and 60 mph
(70-100 km/h). This should take approximately 5 minutes.
*
[SV44485(ALL)07/95]8.
Drive vehicle and hold the throttle steady at the selected
speed between 45 and 60 mph (70-100 km/h) for
approximately 5 minutes.
*
[SV44490(ALL)07/95]9.
Drive the vehicle for 5 minutes at varying speeds between 45
and 60 mph (70-100 km/h).
*
[SV44492(ALL)07/95]10.
Bring the vehicle back to idle. Idle in Drive for 40 seconds.
*
[SV44494(ALL)07/95]11.
OBD II drive cycle has been completed. Vehicle can be
turned off when convenient.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

370
%*
[SV46500(ALL)01/95]
Engine
*
[SV46600(ALL)01/93]
n
Start the engine every fifteen days. Run it at fast idle until it
reaches normal operating temperature.
*
[SV46700(ALL)01/93]
n
With your foot on the brake, shift the transaxle into all gears
while the engine is running.
%*
[SV46800(ALL)01/95]
Fuel system
%*
[SV47000(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[SV47100(ALL)09/95]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
*
[SV47200(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV47300(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
%*
[SV47400(ALL)01/95]
Cooling system
*
[SV47500(ALL)01/93]
n
Protect your vehicle against freezing temperatures.
%*
[SV47600(ALL)01/95]
Battery
*
[SV47700(ALL)01/93]
n
Check and recharge the battery as necessary.
*
[SV47800(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

384
[QI02200(ALL)05/95]
full page art:0040367-A
Engine Compartment
File:16vxqin.ex
Update:Fri Jun 7 13:39:37 1996