1996 LAND ROVER DEFENDER clock

CHASSIS AND BODY
37
REPAIR REV: 05/9947.Connect leads and plugs to auxiliary switches
and clock.
48.Secure switch panel to lower fascia panel and
switch cover.
49.Position radio housing, if applicable, and feed
radio multi- plug, aerial and speaker leads from
switch cover to radio housing.
50.Secure radio housing to trim panel.
51.Fit radio connections and secure radio in
housing.
52.Fit crash pad to fascia bulkhead.
53.Fit demister vents in crash pad.
54.Fit grab handle to lower fascia panel and secure
to crash pad. Refit Land Rover decal.
55.Connect multi-plugs to rear screen, hazard and
interior lamp switches and fit switch panel to
fascia panel.
56.Fit heater control cable
See HEATING AND
VENTILATION, Repair, Heater control cable -
air distribution
.
57.Fit instrument panel
See INSTRUMENTS,
Repair, instrument panel
.
58.Fit steering column nacelle
See STEERING,
Repair, Steering column nacelle
.
59.Fit steering wheel
See STEERING, Repair,
Steering wheel
.
60.Reconnect battery.FRONT UNDERTRAY
Service repair no - 76.11.81 - Front undertray
Service repair no - 76.11.85 - Acoustic pad
Remove
1.Raise vehicle on ramp.
2.Position support under chassis front
crossmember.
3.Lower ramp to give clearance between axle and
undertray.
4.Remove 4 nuts, disconnect propeller shaft from
front axle, and move aside.
5.Remove 2 bolts securing undertray to chassis
front crossmember.
6.Remove nut securing undertray to bump stop
front fixing bolt on both sides.
7.Remove 2 bolts securing sides of undertray to
rear undertray.
8.Pull front undertray forwards to release flanges
from rear undertray.
9.Lower undertray to clear steering box etc. and
manouvre rearwards over axle.
10.Remove front undertray.
11.If necessary, remove 8 fasteners to release
acoustic pad from undertray.

CHASSIS AND BODY
39
REPAIR ACCESS PANEL - FRONT UNDERTRAY
Service repair no - 76.11.85 - Access panel
Service repair no - 76.11.83 - Acoustic pad
The access panel is provided in the front undertray to
enable fitment of the wading plug into the engine
timing cover.
Remove
1.Raise vehicle on ramp.
2.Remove 5 bolts securing access panel to front
undertray.
3.Remove access panel.
4.If necessary, remove 5 fasteners and release
acoustic pad from access panel.
Refit
5.If applicable, fit acoustic pad to access panel.
6.Fit access panel to front undertray, Tighten
fixings to
14 Nm (10 lbf/ft).
7.Lower ramp.ACCESS PANEL - REAR UNDERTRAY
Service repair no - 76.11.84
The access panel is provided in the rear undertray to
enable fitment of the wading plug or timing tool
LRT-12-044in the flywheel housing, and access to
the engine oil sump drain plug.
Remove
1.Raise vehicle on ramp.
2.Rotate access panel anti-clockwise to release
locking flanges.
3.Remove access panel from undertray.
Refit
4.Locate access panel flanges in undertray
apertures.
5.Rotate panel clockwise to secure in undertray.
6.Lower ramp.

ELECTRICAL
13
REPAIR HEADLAMP
Service repair no - 86.40.02
Remove
1.Remove screws retaining side and direction
indicator lamps.
2.Withdraw lamp units and disconnect plugs.
3.Remove 2 screws and withdraw headlamp
finisher.
4.Remove 2 headlamp retaining screws.
5.Rotate headlamp clockwise, disengage from
body, and lift out headlamp.
6.Disconnect multi-plug to release headlamp. On
vehicles fitted with headlamp levelling unit, also
release unit harness plug
See Headlamp
levelling unit.
7.Remove rubber cover.
8.Release spring clip and withdraw headlamp
bulb.
NOTE: Do not touch bulb glass with
fingers. If necessary, clean bulb with
methylated spirits.Refit
9.Fit bulb to headlamp and retain with spring clip.
10.Fit rubber cover and reconnect multi-plug. If
applicable, fit headlamp levelling unit plug
See
Headlamp levelling unit.
11.Locate headlamp in body and rotate
anti-clockwise to engage.
12.Fit headlamp retaining screws.
13.Fit headlamp finisher, side and direction
indicator lamps.
14.Check main beam alignment
See Headlamp
beam alignment.

ELECTRICAL
23
REPAIR HEADLAMP LEVELLING SWITCH
Service repair no - 86.65.16
Remove
1.Remove 2 screws and withdraw switch panel
from lower fascia.
2.Disconnect multi-plug from rear of headlamp
levelling switch.
3.Remove knob from switch spindle.
4.Unscrew retaining nut and withdraw switch from
switch panel.
Refit
5.Fit switch into switch panel and secure with
retaining nut.
6.Fit switch knob.
7.Connect switch multi-plug.
8.Fit switch panel.HEADLAMP LEVELLING UNIT
Service repair no - 86.41.16
Remove
1.Remove headlamp
See Headlamp.
2.Disconnect headlamp levelling unit harness
plug.
3.Rotate levelling unit anti-clockwise to release
retaining lugs from mounting bracket on
headlamp body.
4.Release levelling unit spindle from retaining slot
on headlamp bezel and withdraw unit from
mounting bracket.
Refit
5.Fit levelling unit into mounting bracket and locate
unit spindle into slot in headlamp bezel.
6.Press in unit and rotate clockwise to engage
retaining lugs behind mounting bracket.
7.Connect levelling unit harness plug.
8.Fit headlamp
See Headlamp.

88INSTRUMENTS
2
REPAIR FUEL AND TEMPERATURE GAUGE
Service repair no - 88.25.26 - Fuel gauge
Service repair no - 88.25.14 - Temperature gauge
Remove
1.Remove instrument panel
See Instrument
panel
.
2.Release illumination bulb holder and disconnect
electrical leads from gauge.
3.Unscrew knurled nut and remove clamp
securing gauge.
4.Remove earth lead eylet from gauge stud.
5.Withdraw gauge from instrument panel
Refit
6.Fit gauge into instrument panel, locate earth
lead, and secure with clamp.
7.Fit bulb holder and electrical leads.
8.Fit instrument panel
See Instrument panel.CLOCK - FASCIA PANEL
Service repair no - 88.15.07
Remove
1.Remove 4 screws securing instrument panel to
fascia cowl.
2.Pull panel away fom fascia sufficient to
disconnect speedometer cable.
3.Disconnect electrical leads and bulb holder from
clock.
4.Unscrew knurled nut and remove clamp
securing clock.
5.Remove clock from instrument panel.
Refit
6.Fit clock into instrument panel and secure with
clamp.
7.Fit bulb holder and electrical leads.
8.Connect speedometer cable.
9.Secure instrument panel to fascia cowl.

INSTRUMENTS
3
REPAIR CLOCK - CENTRE DASH PANEL
Service repair no - 88.15.07
Remove
1.Remove 2 screws and withdraw switch panel
from centre dash.
2.Release illumination bulb holder and disconnect
electrical leads from clock.
3.Press in spring retainers and remove clock from
panel.
Refit
4.Fit clock into dash panel.
5.Fit electrical leads and bulb holder.
6.Secure switch panel to centre dash.WARNING LIGHT PANEL
Service repair no - 88.20.18
Remove
1.Remove 2 screws and withdraw warning light
panel.
2.Disconect both multi-plugs.
3.Disconnect illumination bulb leads.
4.Remove warning light panel.
Refit
5.Fit illumination bulb leads and multi-plugs to
warning light panel.
6.Secure warning light panel to instrument panel.