Page 563 of 2189

Emission Control System
Evaporative Emission (EVAPI Controls (cont'd)
Evaporative Emission (EVAPI Two Way Valve Testing
l'96 DIGYS engine lcoupel,'97 Dl6Y7 engine (coupe: KL
model, sedan: KL (LX) modoll,'97 Dl6Y8 engine {coup€:
alt models, sedan: KL model, '98-all modelsll:
1. Remove the fuel fill cap.
2. Remove the vapor line from the EVAP two way
valve. and connect it to a T-fitting from a vacuum
gauge and a vacuum pump as shown.
VACUUM/PRESSURE
IJ
f96 D16Y5 engine,'96 D16Y7 engine,'96 D16Y8 ongine
(sedanl,'97 D16Y5 engine,'97 Dl6Y7 engine {coupe: KA,
KC models, sedan: KA, KC, KL {DX} models, hatchback:
all modsls),'97 D16Y8 engine {sedan: KA, KC models}l:
1. Remove the fuel fill cap,
2. Remove the vapor line from the EVAP two way
valve on the fuel tank, and connect it to a T-fitting
from a vacuum gauge and a vacuum pump as
snown.
VACUUM/PRESSURE GAUGE,0 - 4 in.Hg07JAZ - 0010008VACUUMPUMP/GAUGE.0 -30 in.HgA973X-041 -XXXXX
Apply vacuum slowly and continuously while watch-
ing the gauge. The vacuum should stabilize momen-
tarily at 0.8 - 2.1 kPa (6 - 16 mmHg, 0.2 - 0.6 in.Hg).
lf the vacuum stabilizes (valve opens) below
0.8 kPa {6 mmHg, 0.2 in.Hg) or above 2.1 kPa
(16 mmHg, 0.6 in.Hg), install a new valve and retest.
Move the vacuum pump hose from the vacuum fit-
ting to the pressure fitting, and move the vacuum
gauge hose from the vacuum side to the pressure
side as shown.
Slowlv pressurize the vapor line while watching the
gauge. The pressure should be stabilize momentari
ly above 1.0 kPa (8 mmHg. 0.3 in.Hg).
. lf the pressure momentarily stabilizes (valve
opens) above '1.0 kPa (8 mmHg, 0.3 in.Hg), the
valve is OK.
. lf the pressure stabilizes below 1.0 kPa (8 mmHg,
0.3 in.Hg), install a new valve and retest.
Apply vacuum slowly and continuously while
watching the gauge. The vacuum should stabilize
momentarily at 0.7 - 2.0 kPa (5 - 15 mmHg, 0.2 - 0.6
in.Hg ).
lf the vacuum stabilizes (valve opens) below
0.7 kPa (5 mmHg,0.2 in.Hg) or above 2.0 kPa
(15 mmHg, 0.6 in.Hg), install a new valve and retest.
Move the vacuum pump hose from the vacuum fit-
'l'
4.
5.
ting to the pressure fitting, and move the
gauge hose from the vacuum side to the
side as shown.
PRESSURESIDE
Slowly pressurize the vapor line while watching the
gauge. The pressure should stabilize at 1.3 - 4.7 kPa
(0 - 35 mmHg, 0.4 - 1.4 in.Hg).
. It the pressure momentarily stabilizes (valve
opens) at 1.3 - 4.7 kPa (10 - 35 mmHg, 0.4 - 1.4
in. Hg), the valve is OK.
. lf the pressure stabilizes below 1.3 kPa (10 mmHg,
0.4 in.Hg) or above 4.7 kPa (35 mmHg. 1.4 in.Hg),
install a new valve and retest.
vacuum
pressure
GAUGE0- 4 in.Hg
T-FITTINGT-FITTING
11-294
\,
Page 1150 of 2189
Rear Damper
Removal
1. Bemove the rear wheels (see page 1g-22).
2. Remove the speaker cover and speaker (Hatchback).
Sedan and Coupe: Remove the trunk side panel (see
section 20).
3. Remove the two flange nuts.
FLANGE NUTS10 x 1.25 mm
4. Remove
FLANGE BOLT10 x 1,25 mm
Remove the flange bolt that connects the lower armto the trailing arm.
the flange bolt from the damper.
FLANGE BOLT'10 x 1 .25 mm
18-26
6. Lower the rear suspension, and remove the damper.
Page 1483 of 2189

Connector ldentification and Wire Harness Routing
D
How to ldentify Connectors:
ldentification numbers have been assigned to all connectors. The number is preceded by the letter "C" for connectors,"G" for ground terminals or "T" for non-ground terminals.
Location
HarnessEngine CompartmentDashboardOthers {Floor, Door,
Trunk/Hatch, and Rootl
Starter cablesT1, T2 and @
Battery ground cableG1 and O
Engine ground cable AT3
G2
Engine ground cable BT4
Under-hood ABS fuse/relay box wire
harness (With ABS)
t5 ano (9
Engine wire harnessCl01 thru C147
T101 and T102
G101
Engine compartmenl ware harnessC201 thru C215
G201 and G202
Main wire harnessC301 thru C310
C351 thru C361
C401 thru C452
G401 and G402
Dashboard wire harnessC501 thru C520
G501
FIoor wire harnessC551 thru C573
G551 and G552
Rear wire harnessC601 thru C62l
G601 and G602
Driver's door wire harnessC631 thru C640
Passenger's door wire harnessC651 thru C657
Left rear door wire harness (Sedan)C661 thru C664
Right rear door wire harness (Sedan)C671 thru C674
Roof wire harness (Without moonroof)C701 thru C719
Moonroof wire harness {With moon-
roof)
C7l'l thru C719
Heater sub-harness AC721 thru C729
Heater sub-harness BC7 41 thtu C7 44
Ay'C wire harnessC751 thru C754
G751
Hatch wire harness (Hatchback)C761 thru C768
Rear window defogger grgund wirec771
G171
Secondary heated orygen sensor sub-
narness
C781 and C782
Fuel tank pressure sensor sub-harnessC791 thru C793
SRS main harnessC801 thru C807
G801
Rear window defogger wireC831 thru C833
Page 1519 of 2189
ID
*1:With power windows*2: Without Power wlndows"3: Without keyless
Driver's Door Wire Harness {Coupe/Hatchback}
Connector ot
Terminal
Numbei of
CavitiesLocationConnects toNotes
c631
UOJ I
c632
c633
c634
c635
c636
c638
c639
c640
2
2
4
4
2
12
3
8
12
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Inside of left power mirror
Driver's door
Floor wire harness (C556)
Floor wire harness (C556)
Left front door speaker
Driver's power window motor
Driver's door lock actuator
Tweeter
Power window master swltch
Driver's door lock switch
Left power mirror
Power door lock control unlt
Coupe
Coupe
Coupe
Coupe
Coupe
Coupe
Coupe*3
c639
DRIVER'S DOOR WIRE HARNESS
23-49
Page 1520 of 2189
Connector ldentification and Wire Harness Routing
Passenger's Door Wire Harness {Coupe/Hatchbackl
Connector or
Terminal
Number of
CavitiesLocationConnests toNotgs
c651
c652
c653
c654
LO55
25
2
2
2
2
5
8
2
Passenger's door
Passenger's door
Passenger's door
Passenger's door
Passenger's door
Passenger's door
Inside of right power mirror
Passenger's door
Floor wire harness (C557)
Floor wire harness {C557)
Right front door speaker
Front passenger's power window mororFront passenger's door lock actuator
Front passenger's power window switch
Right power mirror
Tweeter
Coupe
Coupe
Coupe
Coupe
Coupe*1: With power windows*2; Without power windows
PASSENGER'S DOOR WIRE HANNESS
23-50
Page 1524 of 2189

Connector ldentification and Wire Harness Routing
Roof Wire Harness (Coupe/Hatchback)
Connector ol
Terminal
Number of
CavitiesLocationConnects toNotes
c701
c701
c702
c719
2
6
2
1
Under left side of dash
Under left side of dash
Middle of roof
Front of roof
Main wire harness (C407)
Main wire harness (C407)
Ceiling light
S potlig ht*1: '96 - 98 models*2: '99 - 00 models
Roof Wire Harness (Sedanl
'96 - 98 models'99 - 00 models
*1: '96 - 97 models"2: '98 model*3: '99 00 models
*l:
+2:
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c701
c701
c702
c703
c719
2
1
1
1
Under left side of dash
Under left side of dash
Middle of roof
Middle of roof
Front of roof
Main wire harness (C407)
Main wire harness (C407)
Ceiling light (Power)
Ceiling light (Ground)
Spotlighr
Moonroof Wire Harness {Coupe/Sedan}
Connector or
Terminal
Number ot
CavitiesLocationConnects toNotes
c711
c711
c1't2
c713
c713
c714
c714
c715
c117
c718
c719
2
6
6
5
5
4
3
2
4
1
U nder left side of dash
Under left side of dash
Behind dashboard lower panel
Left side of dashboard bracketLeft side of dashboard bracket
Left side of dashboard bracket
Left side of dashboard bracket
Left side of steering wheel
Middle of roof
Rear of roof
Rear of roof
Front of roof
Main wire harness (C407)
Main wire harness (C407)
Under-dash tuse/relay box (C910)
Moonroof open relay
Moonroof open relay
Moonroof close relay
Moonroof close relay
Moonroof switch
Ceiling light
Moonroof motor
Moonroof motor (Tilt switch)Sporlight
Optional
23-54
Page 1526 of 2189
Connector ldentificationand Wire Harness Routing
Hatch Wiro Harness (Hatchbackl
Connector or
T€rminal
Number of
CavitiesLocationConnects toNotes
c761
c762
c764
c768
6
2'|
2
2
Right quaner panel
Right quaner panel
Rear of roof
Right side of hatch
Middle of hatch
Middle ot hatch
lViddle of hatch
Middle of hatch
Rear wire harness (C607)
Rear wire harness (C608)
High mount brake light
Rea. window defogger (+)
Right license light
Left license light
Rear window wiper motor
Hatch latch switch
Middle of tailgateBody ground, via tailgate wire harness
Rear Window D€fogg€r cround Wir€ (Hatchbackl
Connoctor or
Terminal
Number oI
CavitiesLocationConnects toNotes
Left side ot hatchRear window defogger (-)
G171Left side of hatchBody ground, via rear window defoggerground wire
23-56
Page 1530 of 2189
Connector ldentification and Wire Harness Routing
Rear Heatod Oxygen Sensor Sub-harness
Connector or
Terminal
Number of
CavhiesLocationConnects toNotes
c7a1
c782
Under middle of dash
Under middle of dash
Main wire harness (C432)
Secondary heated oxygen sensor(Secondarv HO2S)
Fuel Tank Pressure Sensor Sub-harness
Connector or
Terminal
Number of
CavitiesLocationCono€cts toNotes
c791
c192
c793
6Middle of floor
Left side of fuel tank
Left side of fuel tank
Floor wire harness (C568: Coupe/
Hatchback, C574; Sedan)
Fuel tank pressure sensor
EVAP two way valve
FUEL TANK PRESSURE SENSOR
23-60