1996 HONDA CIVIC Remove steering wheel

Power Steering Pump
RemovaUlnstallation
NOTE: Eefore disconnecting the hoses from the pump,
Dlace a suitable container under the vehicle.
1. Remove the belt by loosening the pump mounting
bolts and adjusting bolt ('99 -'00 models: 81642
Engine Type only).
OUTLET LINE11 N.m {1.1 kgf'm,8
L
PUMP MOUNTING BOLT24 N.m (2.4 kgl.m, 17 lbf ft)
2. Cover the Ay'C compressor with several shop towels
to protect it from spilled power steering fluid.
3. Disconnect the inlet hose and the outlet line from
the pump, and plug them.
NOTE: Take care not to spill the fluid on the body
or parts, Wipe off any spilled fluid at once.
4. Remove the pump mounting bolts and adjusting
bolt ('99 -'00 models: 816A2 Engine Type only),
then remove the pump.
NOTE:
. Do not turn the steering wheel with the pump
removeo.
. Wrap the opening of the pump with a piece of
tape to prevent foreign material from entering
the pump.
17-40
1.
8.
Connect the inlet hose and the outlet line. Tiqhten
the pump fittings securely.
Loosely install the pump in the pump bracket with
mounting bolts and adjusting bolt ('99 -'00 models:
81642 Engine Type only).
Installthe pump belt.
CAUTION:
. Make sure that the power steering belt is prop-
orly positioned on the pulleys.
. Do not get power stoering tluid or grease in the
power steering bsh or pulley faces. Clean off any
fluid or grease before installrtion.
Adjust the pump belt (see page 17-32).
Fill the reservoir to the upper level line (see page

Steering Gearbox
)
Removal
NOTE: Using solvent and a brush, wash any oil and dirt
off the valve body unit its lines. and the end if the gear-
box. Blow dry with comPressed air.
1. Drain the power steering fluid as described on page
2. Raise the front of vehicle, and support it on safety
stands in the proper locations (see section 11.
3, Remove the front wheels.
4. Remove the driver's airbag assembly, and steering
wheel (see page 17-35)
5. Bemove the steering joint cover.
6. Remove the steering joint lower bolt, and loosen
the steering joint upper bolt. Disconnect the steer-
ing joint by moving the ioint toward the column
tJ
17-47
TIE.ROD END
7. Remove the cotter pin from the castle nut {'96 -'97
models) or nut ('98 - '00 modslsl and remove the nut.
BALL JOINT REMOVER.28 mm07MAC - SLqI2|X)
'98 - '00 mod.b:NUT
8.
COTTER PINSRepl6ce.
lnstall the t0 mm hex nut on the ball joint.
Be sure that the 10 mm hex nut is flush with the ball
joint pin end, or the threaded section of the ball
joint pin might be damaged by the special tool.
NOTE: Remove the ball joint using the special tool.
Refer to section 18 for how to use ths ball joint
remover.
Seoarate the tie-rod ball joint and knuckle using the
specialtool.
CAUnON: Avoid damaging tho ball ioint boot.
Remove the left tie-rod end, then slide the rack all the
way to the right.
Separate the exhaust pipe A or TWC (see section 9).
Disconnect the shift linkage (see section 13 or section
14).
(cont'd)
9.
10.
11.
12.

?
Front Toe Inspection/Adiustment
NOTE: Use commercially-available computerized four
wheel alignment equipment to measure wheel align-
ment (caster, camber, toe, and turning angle). Follow
the equipment manufacturer's instructions.
1. Check the tire pressure.
Center steering wheel spokes.
Check the toe with the wheels pointed straight
a head.
Front toe: lN 1 1 2 mm llN l/16 r 1/16 inl
- lf adjustment is required, go on to step 4.
- lf no adjustment is required, remove alignment
equrpmenr.
Loosen the tie-rod locknuts, and turn both tie-rods
in the same direction until the front wheels are in
straight ahead position.
TIE.ROD LOCKNUT'14 x 1.5 mm
4.
tJ
6.
Turn both tie-rods equally until the toe readang on
the turning radius gauge is correct.
After adjusting, tighten the tie-rod locknuts.
NOTE: Reposition the tie-rod boot if it is twisted or
displaced.
4,1 N.m {4.5 kgf.m, 33 lb{.ft)
2.
Rear Toe Inspection/Adiustment
NOTE: Use commercially-available computerjzed Iour
wheel alignment equjpment to measure wheel align-
ment (caster, camber, toe, and turning angle). Follow
the equipment manufacturer's instructions.
1. Release parking brake.
NOTE:
a Measure difference in toe measurements wlth
the wheels pointed straight ahead.
. if the parking brake is engaged, you may get an
incorrect readang,
Rear toe-in: 2 11 mm ttltollllS int
- lf adjustment is required, go to step 2.
- lf no adjustment is required, remove alignment
equipment.
Before adjustment, note the locations of adiusting
bolts on the right and left compensator arms
Loosen the adjusting bolts, and slide the compen
sator arm in or out. as shown, to adjust the toe
ADJUSTING BOLT10 x 1.25 mm
In CoMPENSAToR ARM
4. Tighten the adiusting bolts
. Example:
After the rear toe inspection, the wheel is 2 mm
(0.08 in) out of the specification.- Move the arm so the adjusfing bolt moves 2 mm
(0.08 in) inward trom the position recorded before the
adjustment.- The distance the adjusting bolt is moved should be
equal to the amount out-of-specification.
64 N.m 16.5 ksf m, 47 lbtft)
18-5

lgnition Switch
Steering Lock Replacement
SRS components are located in this area. Review theSRS component locations. precautions, and procedures
in the SRS section (24) before performing repairs or ser-vtce.
Remove:
LMake sure you have the anti-theft code for theradio, then wire down the frequencies for theradio's preset buttons ('99 - 00 models).
Disconnect the battery negative cable.
Remove the driver's dashboard lower cover andknee bolster (see section 20).
Disconnect the 5P connector from the under-dash
fuse/relay box and the 7P connector from the mainwire harness (see previous page).
Remove the steering column covers, then removethe mounting bolts and nuts from the steering col-umn (see section l7).
Lower the steering column assembly,
Center-punch each of the two shear bolts, then drilltheir heads off with a 5 mm (3/16 in) dritt bit.
CAUTION: Do not damago the steering lock body.
Remove the shear bolts and the steering lock assem,oty.
2.
1.
23-90
Installation:
l. Install the new steering lock assembly without thekey insened.
Loosely tighten the new shear bolts-
Insert the ignition key, and check for proper opera-tion of the steering wheel lock and that the ignitionkey turns freely.
Tighten the shear bolts untilthe hex heads twist off.
TWIST.OFF FORTION
Install in the reverse order of removar.
Enter the anti-theft code for the radio, then enter thecustomer's radio station presets.
sr{€aR SroLT

JRemoval
1. Remove the two screws from the instrument panel.
2. Remove the instrument panel.
CAUTION: Carefully remove the instrument panel without damaging the clips.
3. Tilt the steering wheel down with the tilt adjustment lever.
4. Spread a protective cloth over the steering column.
5. Remove the four mounting screws from the gauge assembly.
6. Pry the gauge assembly out, and disconnect all connectors from it
7- Take out the gauge assembly.
GAUGE ASSEMBLY
INSTRUMENT PANEL
23-135

Switch Test
lMake sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons ('99 - 00 models).
Disconnect the battery negative cable, then disconnect
the positive cable, and wait at least three minutes.
Disconnect the driver's airbag connector (see sec-
tion 24).
Remove the driver's dashboard lower cover (see
section 20).
Disconnect the cable reel sub-harness 3P connector
from the main wire harness.
2.
3.
4.
5.
1.
MAIN WIREHARNESS3P CONNECTOR
SUB-HABNESS3P CONNECTOR
REEL
6.
Terminalside olmale terminals
Check for continuity between the No. 2 terminal of
the cable reel sub-harness and body ground with
the horn switch pressed.
alf there is continuity, the horn switch is OK.
lf there is no continuity, go to step 6l-
-\
1.
8.
10.
'I 1.
9.
Remove the driver's airbag assembly (see section
24), then disconnect the horn connector from the
steering wheel.
Check for continuity between the No. 2 terminal of
the cable reel sub-harness 3P connector and horn
positive terminal.
lf there is no continuity, replace the cable reel
(see section 24).
lf there is continuity, repair or replace the horn
swtlcn,
lf all tests prove OK, reinstall the driver's airbag
assembly (see section 24), and reconnect the cable
reel sub-harness connector.
Reconnect the driver's airbag connector, and rein-
stall the access panel on the steering wheel.
Reconnect the battery positive cable, then the negative
termtnar.
After installing the airbag assembly, confirm proper
system operation:
12.
Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
Make sure both horn buttons work.
13. Enter the anti-theft code for the radio, then enter the
customer's radio station presets ('99 - 00 models).
HORN CONNECTOR
23-199

7. Remove th€ two screws, then remove the switch'
Check for continuity between the terminals in switch
position according to the table.
Terminal
t"-"t*
-\23
SET (ON)o--o
RESUI\4E {ON}o----o
lf there is continuity, and it matches the table,
replace the cable reel.
lf there is no continuity in one or both positions,
reDlace the switch.
8.
SET/NESUME
l-l
23-245
11.
q
10.
12.
lf all tests prove OK, reconnect the cable reel and
cable reel sub-harness connector, then reinstall the
steering column covers
Reconnect the driver's airbag connector. and rein-
stall the access panel on the steering wheel.
Reconnect the battery positive cable, then the nega-
tive cable.
After connecting the airbag connectors, confirm
proper system operation; Turn the ignition switch ON
(ll); the SRS indicator light should come on for about
six seconds and then go off.
Enter the anti-theft code for the radio, then enter the
customer's radio station presels {'99 -00 models)'

Precautions/ Procedures
)General Precautions
r Carefully inspect any SRS part before you install it Do
not install any part that shows signs of being dropped
or improperly handled' such as dents, cracks or defor-
mation:
- Airbags- Cable reel
- SRS unit
-
Use only a digital multimeter to check the system lf
it's not a Honda multimeter, make sure its output ls
1O mA (0.01 A) or less when switched to the smallest
value in the ohmmeter range. A tester with a higher
output could damage the airbag circuit or cause acci-
dental deployment and possible injury'
I Do not install used SRS parts from another vehicle
When making SRS repairs, use only new pans'
) Except when performing electrical inspections'
always disconnect both the negative cable and posl-
tive cable from the battery, and wait at least three
minutes before beginning work
r Replacement of the combination light and wiper/
washer switches and cruise control switch can be
done without removing the steering wheel:
- Combinalion light and wiper/washer switch replace
ment, see section 23
- Cruise control sevresume switch replacement' see
section 23.
. Whenever the ignition switch is ON {ll), or has been
turned OFF for less than three minutes' be careful not
to bump the SRS unit; the airbag(s) could accidental-
ly deploy and cause damage or injury'
. Whenever the airbag{s) has(have) been activated'
replace the SRS unit.l,
2+7
Airbag Handling and Storage
Do not try to disassemble the airbag assembly. lt has no
serviceable parts Once an airbag has been operated
(deployed). it cannot be repaired or reused'
For temporary storage of the airbag assembly during ser-
vice. olease observe the following precauttons:
. store the .emoved airbag assemblv with the pad sur-
face uo The driver's (and front passenger's) airbag
connecto''s'-as {have) a built.in short contact (see
page 2a-l 1
: | ..r r-+r-a k imninncrlv slorcd lace down,-""dd.r6t dtatltt-,tl could propel the unit whh enough
force lo c.usa 3a.ix! intury
AIRBAG CONNECTORS(With built in shon contact)
. Store the removed airbag assembly on a secure flat
surface away from any high heat source {exceeding
212"FI1OO"CJ and free of any oil' grease, detergent or
water.
CAUTION: lmproper handling or storage can intern'lJy
damage the airbag assembly, making it inoperativo
lf you suspect the airbag assembly has been dam€cd'
inslall a new unit. and relsr lo the Deployment/DisPG'l
olocedules for disposing ol the damaged airbag