1996 HONDA CIVIC Headlight connector

ldle Control System
ldle Speed Setting (cont'dl
Inspeqtion/Adiustment
38 D16Y5 engine whh M/T,'99 - 00 81642 engine
NOTE: Before setting the idle speed, check the follow-ing items;- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
'1. Start the engine. Hold the engine at 3,000 rpm withno load (transmission in neutral) until the radiatorfan comes on, then let it idle.
Connect a tachometer.
Disconnect the IAC valve 2P connector and the EVAPpurge controlsolenoid valve 2P connector.
EVAP PURGECONTROLSOLENOID VALVE
lf the engine stalls, restart the engine with the accel-erator pedal slightly depressed. Stabilize the rpm at1.000, then slowly release the pedal until the engineidles.
Check idling in no-load conditions: headlights, blowerfan, rear defogger, radiator fan, and air conditionerare not operating.
ldl€ speed should be:
450 i 50 rpm
11-222
lf necessary, adjust the idle speed, by removrng lnecap and turning the idle adjusting screw.After adjusting the idle speed recheck the ignitlontiming (see section 23). lf it is out of spec, go backto step 4. |DLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connectors to the IAC valve andthe EVAP purge control solenoid valve, then do theECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle sDeed.ldle speed should bo:
USA:
D16Y5 engine: 670 i 50 rpm
81642 engine: 700 i 50 rpm
Canada:
81642 engine: 750 t 50 rpm
NOTE: lf the idle speed increases to 8lO t 50 rpm,this means the EVAP system is purging the canister.To stop the purging temporarily, raise the enginespeed above 1,000 rpm with the accelerator pedal,
then slowly release the pedal.
9. ldle the engine for one minute with headlights(Low) ON. and check the idle speed.
ldle speed should be:
750 i 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air condi-tioner on, then check the idle soeed.ldls speed should be:
810 t 50 rpm
lf the idle speed is not within specification, seeSymptom Chart on page 11-84.

Connector ldentification and WireHarness Routing
Engine Compartment Wire Harness
conneqtor of
Terminal
Number of
CavitiesLocationConnects toNotes
c201
c202
c202
c203
c204
c205
c206
c207
c208
c209
c210
c210
c211
c212
c213
c214
c215
10
6
2
2
2
1
3
2
1
2
8
Left side of engine companment
Left side of engine companment
Left side of engine companment
Left side of engine compartment
Behind front bumper
Behind front bumper
Left side of engine compartment
Behind front bumper
Left side of engine compartment
Left side of engine companment
Behind front bumper
Behind front bumper
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Behind front bumper
Main wire harness (C308)
Main wire harness (C309)
Main wire harness {C309)Cruise actuator
Windshield washer motor
Rear window washer motor
Left front turn signal/parking lightFront fog light
Left headlight
Ay'C wire harness 1C751)Horn
HOrn
Radiator fan motor
Right headlight
Right front turn signal/parking lightMain wire harness (C355)
Washer level switch
Optional
'96 - 97
models'98 - 99
models
Canada'99 model
G201
G202
Right side of engine compartment
Left side of engine compartment
Body ground, via engine compartmentwire harness
Body ground, via engine compartmentwrre harness*1r With cruise control*2: Without cruise control
23-2A

(l'-
Fuse NumberAmpswire ColorComponent(s) or Circuitlsl Protect€d
4180APower distribution
4240AWHT/BLKTo ignition switch (BAT)
437.5 AWHT/REDCeiling light, data link connector, trunk light
4415 AWHT/BLKPGM-Fl main relay
Not used
4640AWHT/BLUPower window motors (via power window relay)
477.5 AWHT/BLUAudio unit, clock, TCM (CVT), ECM/PCM (VBU)
4830AWHTNo.33 (7.5 A) fuse, To combination light switch (headlight)
49Not used
5030AWHT/GRNRear window defogger (via rear window defogger relay)
cl20AWHT/GRNPower door lock control unit, moonroof motor
15 AWHT/GRNHorn system, brake lights, brake signal
10 AWHT/BLKHazard warning light, turn signal/hazard rclay
54404WHT/REDOption {+B)
5540ABLU,A/VHTBlower motor (via blower motor relay)
204WHTCondenser fan motor (via condenser fan relay)
REDl'lc compressor clutch (via IVC compressor clutch relay)
204BLVBEDRadiator fan motor (via radiator fan relay)
23-6

-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.

Charging System
Troubleshooting (cont'd)
Alternator Control System Test (USA): ,96 - 98 modets, ,99 _ 00 Dl6y5 (M/Tl engine
NorE: Before testing. check proper operation of the ELD by confirming with the MrL {see section r 1).
BATTERY
CAUTION: Be 3ure to use a voltmot€.with its plus terminal connected to b.t-tery plus and its minus terminal to the{P connectoi tgmrinal No. 2.c
{WHT/GRNt
Wire side oIfemale terminals
ALTERNATOR.P CONNECTOB
Check for a 3hort in the circuitIALTC linel:1. Reconnect the 4P connectorto the alternator,2. Stan the engine, and turn theheadlights {high beam) ON.3. Measure voltage between the4P connector terminal No. 2and the positive terminal ofthe battery.
ls there 1V or less?
Check for rn opon in tha wire(ALTC linol:1. Turn the headlight and igni-tion switch OFF.2. Disconnect the 32P connectortrom the ECM/PCN4.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and alternator4P connector terminal No. 2.
Bspair open in thg wire lrstweenthe rhern.tor .nd ECM/PCM.
Check for short in the wire (ALTClinel:1. Turn the headlight and ignition switch OFF.2. Disconnect the 32P connectortrom the ECM/PCM.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and bodyground.
Subslitute a known-good ECM/PCM, .nd .och6ck.It p.escribod vohago i! now avail-able, replace the original ECM/PCM.
Ropair 3hort in the wiro betweonthe ahe.nator and ECM/PCM.
ECM/PCM CONNECTOR A I32PI
'Ia18I1011
121314151718t9
7
202'l2221
262730
Wire side offemale terminalsALTC(WHT/GRNI
c{WHT/GRNI
ALTERNATORWire side oIfemale terminals
([l
T
12
1
ECM/PCM CONNECTOB A (32PI
I23478910t1
1213 14151617182021222321
262730
Wire side of I AITCfemate terminats
A
(WHT/GRN|
23-116

-
Alternator Control System Test {USA}: '99 - 0O models, except Dl6Y5 {M/T} engine
NOTE: Before testing, check proper operation ofthe ELD by confirming with the MIL (see section 11)'
BATTERY
CAUTION: Be sura lo use a voltmeter
with its plus te.minal conneqted io bat-
tery plus and it3 minus tgrminal to ths
4P connoctot tomrinal No. 2.
Wire side of
female terminals
c(WHT/GRNI
wire side offemale terminals
ALTERNATOR.P CONNECTOR
ECM/PCM CONNECTOR C 13lPI
ECM/PCM CONNECTOR C (31PI
(cont'd)
23-117
Check lor a sho.t in the circuit
{ALTC line):1, Beconnect the 4P connector
to the alternator.
2. Start the engine, and turn the
headlights (high beam) ON.
3. Measure voltage between the
4P connector terminal No. 2
and the Positive terminal of
the battery.
ls there 1 V or less?
Chcck for rn opon in the wire(ALTC lin6l:1. Turn the headlight and igni-
tion switch OFF
2. Disconnect the 31P connector
trom the ECM/PCM.
3. Check for continuity betlveen
the ECM/PCM 31P connectorterminal No. 2 and alternator
4P connector terminal No. 2
Repair opcn in the wire botweon
the alternstoi.nd ECM/PCM.ls there continuity?
Check tor short in the wire IALTC
line):1. Turn the headlight and igni-
tion switch OFF2. Disconnect the 31P connector
from the ECM/PCM.
3. Check for continuity between
the ECM/PCM 31P connector
terminal No. 2 and body
ground.
Substitute a known'good ECM/
PCM, and recheck.It prscribed voltagg is now avail'
abl€, replace tho original ECM/
PCM.
Raoair short in the wite between
the alle.nator and ECM/PCM,
1235618I10
/11611lo191 zo2122
23252621?82930JI
ALTC Wire side of(WHT/GRN) female terminals
o

Combination Light Switch Test
1.Remove the driver's dashboard lower cover and steering column covers (see section 20)
Disconnect the 4P and 7P connectors from the switch.
Inspect the connector and socket terminals to be sure they are all making good contact
. lf the terminals are bent, loose. or corroded, repair them as necessary, and recheck the system.
. lf theterminals look OK, check for continuity between them ineach switch position according tothetables lfthere
is no continuity between any of them. check for continuity in the switch harness
- lf there is continuity in the switch harness. replace the combination light switch
- lf there is no continuity in the switch harness, replace it.
2.
4P CONNECTOR
COMBINATION LIGHT SWITCH7P CONNECTOR
HsadlighUDimmer/Passing Switch :
* : Canada
rrr r-l
l(rr mf ItffiTI A3 A11l
Terminal
Position
B182B3*84B586
Headlight switch
OFF
o---o
LOWo---oo-----o
HIGHo-----oo---o
Passing switchOFF
ONo-----o
Turn Signal Switch :
Teminal
;',*;----__\A1A2A4
RIGHToo
NEUTRAL
LEFToo
23-165

Lighting System
Daytime Running Lights Control Unit Input Test (Canadal
2.
3.
LRemove the driver's dashboard lower cover and
knee bolster (see section 20).
Disconnect the connectors from the daytime run-
ning lights control unit.
Inspect the connector and socket terminals to be
sure they are all making good contact.
lf the terminals are bent, loose or corroded. repair
them as necessary, and recheck the system.
lf the terminals look OK, make the following
input tests at the connector,- lf any test indicates a problem, find and correct
the cause, then recheck the system.- lf all the input tests prove OK, the control unit
must be faulty; replace it.
CavityWireTGst conditionTest: Desired resultPossible cause it result is not obtained
BLKU nderall conditionsCheck for continuity to g.ound:
There should be continuity.
. Poor ground (G401, G402). An open in the wire
A2BLK /VHT
Underall conditionsCheck for voltage to ground:
There should be battery voltage.
Blown No.20 (10 A) fuse in the
under-dash fuse/relay box
An open in the wire
etYEUBLK
lgnition switch ON (ll)Check for voitage to ground:
There should be battery voltage.
Blown No. 18 {7.5 A) fuse in the
under-dash luse/relay box
Faulty ignition switch
An open in the wire
A4RED
Combination light
switch in " =D " posi-
UOn
Check for voltage to ground:
There should be battery voltage.
Blown No. 48 (30 A) tuse in the
under-hood fuse/relay box
Faulty combination light switch
An open in the wire
A1WHT/RED
Combination light
switch OFF; connect ajumper wire between
the YEUBLK and
WHT/RED terminals,
then turn the ignition
switch ON (ll)
Headlights (high beam) should
come on, (and high beam
indicator should come on).
. Poor ground (G201, G202, G40'1,
G402). Blown bulbs. Faulty daytime running lights
resrstor. An open in the wire
GRN/RED
lgnition switch ON (ll),
brake fluid reservoir
full, and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No.25 (7.5 A) fuse in the
under-dash f use/relay box
Blown brake system light
An open in the wire
REDiGRNParking brake lever LrpCheck for continuity to groundl
There should be continuity.
. Faulty parking brake switch. An open in the wire
23-166