ITEMMETRICENGLISHNOTESTEERINGSYSTEMTvpe P/sM/SOverall Ratio p/S
M/STurns, Lock-to Lock p/S
M/SSteering Wheel Dia.
Power assisted, rack and pinionRack and pinion1l.120.33.64..1380 mm 15.0 inSUSPENSIONTYPe Front and RearFront and RearIndependent double wishbone, coil springTelescopic, hydraulic nitrogen gas-filled
WHEELALIGN| 4ENTCamber FrontRearCaster F.ontTotalToe FrontRear
0.00,- 't'
1.40'ln 1 mm ln 1/16In 2 mm In 1/16EBAKE SYSTEMType FrontRea r
Pad Surface Area Front
Rea r
Parking Brake Type
Power assisted self adjusting ventilated discPower assisted self adiustjng solid discPower assisted sell adjusting dr!m37.5 cm' x 4 5.8 sq in x 4
44.1ctn,x4 ] 6.84sq-inxa
67.2 cmz x 4 | to.+ sq in ' I21.2 cm, x 4 3.3 sq in x 4Mechanical actuating, rear two wheelbrakes
5410 stamped onthe caliper body2056 stamped onthe caliper bodyDrumDisc
TIRESize and PressureSee lire intormation label
WASHERCapacity 2door Coupe/4,door Sedan
2,door Hatchback
2.5 f (2.6 LJS qt, 2.2 lmp qt)4.5 | (4.8 US qt,4.0lmp qt)2.51 (2.6 US qt, 2.2 lmp qt)4.5 f (4.8 US qt, 4.0 lmp qt)
USA modelCanada modelDXExcept DXELECTRICALBafteryStarterAlternatorFuses In Under dash Fuse/Felay BoxIn Under-hood Fuse/Belay 8oxIn Under hood ABS FLrse/Relay BoxHeadlightsFront Turn Signal/Parking LightsRear Turn Signal LaghtsBrake/TaillightsInner Taillights*,High Mount Brake LightBack up LightsLicense Plate LightsCeiling Light
Trunk LightsGauge LightsIndicator Lightslllumination and Pilot LightsHeater Control Panel Lights
12 V 38 AH/5 HR12 V 1.0 kW, 1.2 kW12V 75 A,80 A7.5 A, t0 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A, 80 A7.5 4.20 A, 40 A12V_60/55W12V -2115W
12V - 21W12V - 21/5W12V-5W12 V 18 W*" 21 W+" *3
12V 21W12v-5wl2V-8W(Withmoonroofl12 V - 5W (Without moonroof)
12V-1.4W,3W't2 v 1.12W. 1.4 W12v-0.84w, 1.4 W12V 1.4 W
Design Specifications
(cont'd)
P/S: Power Steering M/S: Manual Steering*l: 2-door Coupe *2: 2door Hatchback *3: 4-door Sedan*4: USA (HAM), Canada (HCM) produced *5: Japan produced
3-22
L'
PCM CONNECTOR B {25P)
Wire side of {emale terminals
CONNECTOR B (25P)',
*1i USA model*2: A/T (D16Y7, Dl6Yg engine)*3: CVT (D16Y5 engine)*4: M and Dl6Y7 engane*5: Except A.rT and 016Y7 engine*6: A,/T (D16Y8 engine)*7r CVT (D16Y5 engine) and D16Y8 engine*8: '96 D16Y8 engine (coupe),'97 D16Y8
models, sedan: KL model),'98 Dt6Y5
engine,'99 00 Dl6Y5 1M/Ti engine
*9: D16Y5 engine*10: M/T (D16Y5 engine)*11: Except M/T {D16YS engine}*12i D16Y5, D16Y8 engine* 13: D16Y8 engine*14: D16Y7 engine*15: '97 Dl6YTengine (coupe: KL model, sedan: KL (LX) model)''98D16Y7 engine (cont,d)engine (coupe: allengine,'98 D16Y8
FCMNOTE: Standard battery voltage is 12 v'
erminalTnumoer
Wirecotol
TerminalnameDescriptionSignal
1LS_ (LINEAR SOLENOID
VALVE - SIDE)
Ground for linear solenoid valveWii-ignnion switctr oN {ll}: pulses
2REDLS+ (LINEAR SOLENOIDVALVE + SIDE)
-Drii6l linear solenoid valveWith ignilion switch uN (lll: pulses
3BLU/YEL
SHA {SHIFT CONTROLSOLENOID VALVE A)
-Drives shift control solenoid valve AWith engine running in 2nd,3rd gears:
battery voltageWith engine running in 1st,4th gears:
about 0 V
4GRN/BLKLC B (LOCK'UP CONTROL
SOLENOID VALVE B}Drives lock up control solenoid
valve B.
With lock-up ONI battery voltage
With lock-up OFF:0 v
5YELLC A (LOCK.UP CONTROLSOLENOID VALVE A)Drives lock up controlsolenoidWith lock-uP ON: baftery voltage
With lock-up OFFi 0 V
8PNKATPD3 (NT GEAR POSI.
TION SWITCHi
Detects Py'T gear Position switch
signal.
In [D31 position: 0 V
ln ;y other position: battery voltage
1lGRN^lr'HT
SHB (SHIFT CONTROLSOLENOID VALVE B)DnGs shift conttol solenoid valve BWith engine running in 1st,2nd: battery
vo|taqeWith;ngine running in 3rd,4th: about 0 V
12WHT/REDSLU (INTERLOCK CON
TBOL UNIT)
-DlivEilite'lock control,rnit.With ignition switch ON (ll) and brake
pedal depressed: 0 V
13GRN/BLK
D4 IND (D4 INDICATORLIGHT)
Drives D4 indicator light.With Pll indicator lrght turneo urr: oarterv
voltaoeWith ld indicator light turned OFF: 0 v
14WHTNMSG {MAINSHAFTSPEED SENSOR GROUND)
GZiiI'for mainshaft speed sensol
With engine running: Pulses
In E position: 0VIn any other position: battery voltage
REDNM {MAINSHAFT SPEED
SENSOR)
Detects mainshaft speed sensor
srgnal.
ATPR {M GEAR POSI
TION SWITCH)
Detects M gear Position switch
signal
't1BLUATP2 {A/T GEAR POSITION SWITCH)
Detects A/T gear Position switch
signal.
In E position: 0VIn any other position: battery voltage
22GRNNCSG (COUNTERSHAFT
SPEED SENSOR GROUND)Ground for countershaft speed
sensor.
23BLUNC (COUNTERSHAFT
SPEED SENSOR)
Detects countershaft speed sensor
signal.
Vvith ignition switch ON (ll), and front
wheels rotating: Pulses
24YELATPD4 {M GEAF POSI-
TION SWITCH)
Detects M gear Position switch
signal.
ln E position:0 VIn any other position: 5 V
25LT GRNATPNP (A"/T GEAR POSITION SWITCH)
Detects A/T gear Position switch
srgnal,
In E orE position:0 V
In any other position: battery voltage
!a
11-89
ECM/PCM CONNECTOR D I16P)
Wire side ot female terminals
ECM/PCM CONNECTOR D l16P)NOTE: Standard battery voltage is 12 V
Te.minalnumb€r
Wirecolor
Terminaln!meDor.riptionSignal
RED/BLKTPS (THROTTLE POSITION
SENSOR}
Detects TP sensor signal.With throttle fully open: about 4.8 V
With throttle fully closedl about 0.5 V
REDA/VHTECT {ENGINE COOLANTTEMPERATURE SENSORDetects ECT sensor signalWith ignition switch ON{ll): about 0.1 - 4 8 v
(depending on engine coolant lempe ratu re)
3RED/G RNMAP {MANIFOLD ABSO'LUTE PRESSURE SENSOR}Detects MAP sensor signal.With ignition switch ON(ll): about 3 V
At idle: about 1.0 V
{depending on engine speed)
YEUREDVCCl (SENSOR VOLTAGE)Power source lor MAP sensor.With ignition switch ON (ll): about 5 v
With ignition switch OFF: 0 V
5GRNMHTBKSW {BRAKE SWITCHIDetects brake switch signalWith brake pedal released: 0 v
With brake pedal depressed: baftery voltage
6*?RED/BLUKS {KNOCK SENSOR}Detects KS signal.With engine knocking: Pulses
1
PHO2S (PRIMARY HEAT-ED OXYGEN SENSOR,SENSOR 1)
Detects Primary heated oxygen
sensor (sensor 1l signal
With throttle fullv opened from idle with
Iully warmod up engine: above 0.6 V
With throttle quickly closed: below 0.4 v
LABELDetects LABEL resistanceWith engine r!nning:about 0.3 - 4.9 V
8RED//ELIAT (INTAKE AIR TEM-PERATURE SENSOR)
Detects IAT sensor signal.With ignition switch ON (ll): about 0 1 -
4.8 V {depending on intake air temperature)
9*lWHT/BLKEGRL iEGR VALVE LIFT
SENSOR)
Detects EGR valve lift sensor signalAt idle without vacuum: about'1 2 V
With 27 kPa (2OO mmHg,8 in. Hg): about 4 3 V
10YEUBLUVCC2 (SENSOR VOLTAGE)Provides sensor voltage,With ignition switch ON(ll): about 5 V
With ignition switch OFF:0 V
11GRN/BLKSG2 (SENSOR GROUND}Sensor ground.Less than 1.0 V at alltimes
12G RN,4/1r'HTSG1 (SENSOR GROUND)Ground for MAP sensor.Less than 1.0 V at alltimes
GRN/BLK*1?SHO25G (SECONDARY
HEATED OXYGEN SEN'
SOR, SENSOR 2 GROUND)
Ground for secondary heated oxy-
gen sensor (sensor 2).
14WHT/REDSH02S (SECONDARY
HEATED OXYGEN SEN'soR, sENsoR 2)
Detects secondary heated oxygen
sensor (sensor 2) signal.With throftle fully opened lrom idle with
fully warmed up engine: above 0.6 V
With throttle quickly closed: below 0.4 V
15|3. *15LT GRNPTANK {FUEL TANK PRES.
SURE SENSOR)
Detects fueltank prgssure sensor'With fuelfill caD opened: about 2.5 V
16*1GRN/RED
EL (ELD)Detects ELD signal.With parking lights turned on at idle: about
2.5 - 3.5 VWith low beam headlights turned on at
idle: about 1.5 - 2.5 V
*1: USA model*2r A/T (D16Y7, D16Y8 engine)*3: CVT (D16Y5 engane)*4: A,/T and Dl6Y7 engine*5: Except A/T and D16Y7 engine*6: A"/T (D16Y8 engine)i7: CVT (Dl6Y5 engine) and Dl6Y8 engine*8: .96 D16Y8 engine (coupei,'97 D16Y8 engine
models, sedanr KL model),'98 016Y5 engine,
engine, '99 - 00 D16Y5 (M/T) engine
*9: D16Y5 engine*10: M/T (D16Y5 engine)*11: Except M/T (Dl6Y5 engine)* 12r D16Y5. D16YB engine*13: D16Y8 engine*14: Dl6W engine*15: '97 D16Y7 engine (coupe: KL model, sedan: KL lLX) model),'98D16Y7 engine:(coupe: all'98 D16Y8
(cont'd)
1 1-91
Troubleshooting
Engine/P_o,wertrain Control Module Terminal Arrangement('99 - 00 Models except Dl6Y5 engine with M/Tl
ECM/PCM CONNECTOR A (32P)Wire side ot temale terminalsNOTE:Standard battery voltage is l2 V
ECM/PCM CONNECTOR A I32PI
Sign!l
3BLU2WSS (EVAP 8YPAsS SOLENOIDDrives EVAP bypass solenoid vatve,With gn'tion swnch ON (lll banery votlage
LT GRN/I/VIITVSV {EVAP CONTNOL CANISTERVENTSHUTVALVE]Drives EVAP controt ca n isrer v€nt shutWilh ignilion switch ON {tl): b€ttery vottage
8LU/GNNC8S (CRUISE CONTSOL SIGOown shift signal inpot lrom c.uise conrrolWhen crurss control is used:purses
68ED/YELPCS {EVAP PURGE CONTROLSOTENOIOVALVE)Drives EVAP purge conrrol sotenoid vatve.With engine running, engine cootant, betow r54.F (6a,C):
With engine.unning, €ngine coolant, abov€ 154.F(68'C): duty conlrolled
YELATPD {AT GEAR POSITIONSWITCH)ootects A/T gear posnion swilch s,gnar.In otherthan @ posilion: Apprcx. 5 V
8BLK,IflHTSO2SHTC (SECONDARY HEATED OXYGEN SENSOS HEATEFCONTFOL)
Drives sscondary h€ared oxygen senso.Wilh isn,rion swirch ON (ll):banery votraseWith lully warm6d dp€ngire runn'ng:dury controled
LT GRNATPNP (AT GEAF POSITIONSWITCH)oereds A/T 9€a r position switch signat.In Parr or neulrsl:0 VIn anyother position approx.5 v
t088NSCS (SERVICE CHECK SIGNAL)Oetects ssruice check connecror signal(the signalcausing a OTC indication)with rh€ t6rminal connected: 0 vWith the rerm ina I disconneded: abour 5 V of ban€ry
GNN/BIKD4IND (D4INDICATON]Drives Oa indicaio. lighr.With D4 indicator lightturned ON: O VWith D4 indicator lightturned OFF: battery vo ttageG8N/YETFTF (FUEL PUI\,4P SELAY)Orivos tuel pump relay,0V for two s€conds lfrer turnrng rgnilior swtcn ON(ll), then batt€ry voltage11BTI(REDACC (Al/C CTUTCH SELAY)Drives A./C clutch reray.With compressor ON:O VWilh comp.ssor OFF; battery vottage18GFN/OFNMI! (A,IAIFUNCTION INDICA.TOF LIGHT)With MlLturned ON:0 VWith l\,llL tornod OFF|batrery votrsge198tuNEP (ENGINE SPEED PUTSEIOulputs6ngine speed pulse,Wilh engin6.unning: putses
20GFNFANC {SADIATOR FAN CONTnoL)Orives radiarortan relay.Wirh r.distor t6n running:OVWith radiatortan stopped: banery vottage21ELUA/ELK LINESends and r€ceives s.an lool signal.With ignition switch ON (ll):p!ts€s
22'lBLUATP L {AT GEAS POSITIONswtTcH)Oelocis A"/T gear posirion switch siSnat.In othfflhan E position: Apprcx. 5 V
23SHO25 (SECONOARY HEATEDOXYCEN SENSOR, SENSOF 2)Detects secondsry hoar€d oxygen sensorWith lhronle f! lly or'6ned from idte with fu ywarmod up engine: above 0.6 vWiih th.onl6 quickb, closd:below 0,4 V24STS ISTAFTEN SWITCH SIGDebcrs staner switch signat.Wirh srarterswitch ON (tttJ: batteryvottogeWith sraftsr cwirch OFF:0 V26GFNPSPSW iPlS PNESSURESWITCII SIGNAL)Derecrs PSP switch signat.Atidle with steoring wheolin srraightahead position: O VAt idl6with steering wheetal fult lock: barery vo ttags27BLU/REOACS (AJC SWITCH SIGNALJOer*ts ,ay'C swirch signat.Wiih ty'C switch ON;0VWilh Ay'C switch OFF|aboor 5VWHT/REDSLU iINTERLOCK CONTROIUNIT)Drivos interloct control unit.With ignltion switch ON (ll)and brake pedaldepresed: batlory volrage29LT GRNPTANK (FUEL TANK PFESSUEESENSOR)Oer6ds lu€l tank pr€ssura sonsor signat.Wilh ig.rrrd swirch ON rttr and fuetti
cap ooen6d.
30GRN/FEOEr (ELOIWith parking lighlsrurned on ar idteiaboui 2.5- 3.S VWirh low beam he€dlig hts turnqd on ai idts: aboul 1.52.5 V32GRN/'WHTAKSW (BFAKE SWITCH)Detets brak€ swrtch signEt,With brake pedal r6l€ased:0 VWhh brake pedaldepres*d: battery voltEse'1:A./T (D16Y7, D16Y8 engine)*2: rvt/T13: CVT (D16Y5 engine)
11-92
ldle Control System
Brake Switch Signal ('96 - 98 Models, '99 - 00 Dl6YS engine with M/Tl
This signals the ECM/PCM when the brake pedal is deoressed.
LGlBKSW(GRN/WHTI
D {16P)
Wire side of female t€rminals
Inspection of Brake Switch Signal.
Are the brake lights on withoutdepressing the brake pedal?
Depress the brake pedal.
Inspect the HORN (15 A) fuse inthe under-hood fuse/ relay box.Do the brake lights come on?
- Repair short in the wirebetween the brake 3whch andrhe HORN 115 At lu3e.- Replace the I|oRN 17.5 A) tus€.
Repair open in the wirebetween the brake switch andthe HORN 115 Al fuse.Inspect th6 br.ke switch {s6€section l9l.Check tor an open in the wireIBKSW line):1. Oepress the brake pedal.2. Measure voltage betweenECM/PCNI connector terminalsAg and D5 with the brake pedaloepresseo.
Repair open in the wire b€tweenthe ECM/PCM {Dsl and the brakeswitch.
ls there battery voltage?
Brakc switch sign.l is OK.
ECM/PCM CONNECTOFS
A (32PtIBRI\v
,la678101112I
121311151617t8192022232aI9101112
25212Aa3013141516
11-210
IJBrake Switch Signal ('99 - 00 Models except Dl6Y5 engine with M/Tl
This signals the ECM/PCM when the brake pedal is depressed
I
lnsoection ot Brake Switch signal.
Are the brake lights on without
depressing the brake Pedal?
Depress the brake Pedal
Inspect the HoRN {15 A} fuse in
the underhood fuse/ relay box'Do the brake lights come on?
- R.pair short in the wiro be'
tween the brake switch and
the HORN (15 Alfuse.- Replac€ the HORN (15 A) tuse.
- Repair open in the wite be'
tween the brako switch and
the HORN (15 Alfuse.- lnsoect the brake switch (3ec
section tgl.
Check fot an oPen in the wire
{BKsw linel:
1. Depress the brake Pedal.2. Measure vohage beween ECM/
PCM connector terminals A32
and 820 with the brake Pedaldepressed.
Bepair open in the wire between
the ECM/PCM (A32) and the
brake switch.
Brake switch signal i5 OK
ECM/PCM CONNECTORS
BKSW (GRN/WHTI
LG1 {BRN/BLK)
Wire side o{ female terminals
ldle Control System
ldle Speed Setting
Inspection/Adiustmenl
'96, '97 Dl6Y5. '96 - 00 Dl5Y8 sngine with M/T
NOTE:
. Before setting the idle speed, check the following
items:- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
o (Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3.000 rpm withno load (taansmission in neutral) until the radiatorfan comes on, then let it idle.
2. Connect a tachometer.
3. Disconnect the IAC valve connector.
4.lf the engine stalls, restart the engine with the accel-
erator pedal slightly depressed. Stabilize the rpm at1,000, then slowly release the pedal until the engineidles.
Check idling in no-load conditionsr headlights. blowerfan. rear defogger, radiator fan, and air conditioner
are not operating.
ldle spsed should be:
450 1 50 rpm
11-220
Adjust the idle speed, if necessary, by removing thecap and turning the idle adjusting screw.
NOTE; After adjusting the idle speed in this step,recheck the ignition timing (see section 23).
lf it is out of spec, go back to step 4.
IDLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connector on the IAC valve, then
do the ECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle speed.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
ldle sp€sd should b€:
670 i 50 rpm IUSA)750 t 50 rpm {Canada}
9. ldle the engine tor one minute with headlights {Low)ON. and check the idle speed.
ldle speed should be:
750 :r 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air conditioneron, then check the idle speed.
ldle speed should be:
810150 rpm
NOTE: lf the idle speed is not within specification,see Symptom Chan on page 11-84.
Emission Gontrol System
System Description
The emission control system includes a Three Way Cata-lytic Convener (TWC), Exhaust Gas Recirculation (EGR)
system,. Positive Crankcase Ventilation (pCV) system andEvaporative Emission (EVAP) Control system. The emis-sion control system is designed to meet federal and stateemission standards.*: D16Y5 engine
Tailpipe Emission
Inspestion
@@ Do not smoke during ihis procedure. Keepany open flame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm withno load (in Park or neutral) until the radiator fancomes on. then let it idle.
2. Connect a tachometer.
Check and, if necessary, adjust the idle speed (see
page 11-220 - 223).
Warm up and calibrate the CO meter according to themeter manufacturer's instructions.
Check idle CO with the headlights, heater blower,rear window defogger, cooling fan, and air condition-er off.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
CO mete. should indicate 0.1% maximum.
NOTE: '98 Dl6Y5 engine - lf the idle speed incress-es to 8101 50 rpm, this means the EVAp system ispurging the canister. To stop the purging temporari-ly. raise the engine speed above 1,000 rpm with theaccelerator pedal, then slowly release the pedal.
11-252
eFORWARD -
Three Way Catalytic Converter
(TWCI
Doscription
The Three Way Catalytic Converter (TWC) is used toconven hydrocarbons (HC), carbon monoxide (CO), andoxides of nitrogen (NOx) in the exhaust gas to carbondioxide (COr), dinitrogen (N,) and water vapor.
D15Y5, D16
, engine:
'99 - 00 D16Y8, 81642 engine:
ENGINE SIDE
t