1996 FORD SUPER DUTY four wheel drive

5
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[IN04600( EF )06/92]
Special Notices
*
[IN04750( F )11/89]
NOTICE TO OWNERS OF
FOUR-WHEEL DRIVE VEHICLES
*
[IN04800( F )11/89]
As with other vehicles of this type, failure to
operate this vehicle correctly may result in loss
of control or an accident. Be sure to read the
Additional Special Driving Instructions for
Four-Wheel Drive Vehicle Operators, in this book
and the special supplement included with
four-wheel drive vehicles entitled4-Wheeling with
Ford.
*
[IN04820( EF )02/89]
NOTICE TO OWNERS OF
LIGHT TRUCK AMBULANCE
CONVERSIONS
*
[IN04900( EF )03/91]
If your light truck is equipped with theFord
Ambulance Preparation Package, it can be
utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of
theFord Incomplete Vehicle Manual,Ford
Truck Body Builder's Layout Book, and the
QVM Guidelinesas well as pertinent
supplements. For further information, please call
the Light Truck Body Builders Advisory Service
on 1-800-635-5560.
*
[IN05000( EF )12/91]
Use of your Ford light truck as an ambulance,
without theFord Ambulance Preparation
Packagevoids the Ford New Vehicle Limited
Warranty and may void the Emissions
Warranties. In addition, ambulance usage
without the preparation package could cause
high underbody temperatures, overpressurized
fuel, and a risk of spraying fuel which could
lead to fires. If your light truck is equipped with
theFord Ambulance Preparation Packageit will
say so on its information decal. The decal is
located on the driver's side door pillar or on the
File:ltinf.ex
Update:Thu May 9 15:20:54 1996

187
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[DR16101(B F )03/95]
Four-Wheel Drive (4WD)
System (If equipped)
*
[DR16130(B F )08/94]
When you select the 4WD mode, your light
truck uses all four wheels to power itself. This
increases traction, enabling you to drive your
4x4 over terrain and road conditions two-wheel
drive vehicles cannot.
*
[DR16160(B F )10/94]
Power is supplied to all four wheels through a
transfer case that allows you to select four-wheel
drive when necessary. Methods for engaging and
disengaging 4WD and low range will depend on
which system your vehicle has.
*
[DR16190(B F )01/95]
4x4 Systems Ð Lever Operated
*
[DR16220(B F )06/94]
The lever operated transfer case can be placed
into four positions. The 2H position is the
two-wheel drive position in which power is
delivered only to the rear axle. The 4H position
provides four-wheel drive with power delivered
to the front and rear axles for increased traction.
The 4L position provides four-wheel drive with
power delivered to the front and rear axles
when the above average power is required at
reduced speeds. In the N (neutral) position, there
is no power delivered to either axle.
[DR16225(B F )05/95]
When the transfer case is in the N (Neutral)
position, the engine and transmission are
disconnected from the rest of the driveline.
Therefore, the vehicle is free to roll even if the
automatic transmission is in P (Park) or the
manual transmission is in gear.
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Update:Thu May 9 15:17:55 1996

189
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[DR16310(B F )01/95]
Four-wheel drive operation (4H or 4L) on dry
pavement is not recommended. Operating the
vehicle in four-wheel drive on dry pavement
will increase tire wear, decrease fuel economy,
and make four-wheel drive disengagement
difficult for the transfer case.
*
[DR16340( F )06/93]
NOTE: All transfer cases on F-350 4x4 trucks
are equipped with an opening for a
power take-off (PTO). If this opening
is used for a transfer case mounted
PTO, additional transfer case lubricant
is required. Refer to the Refill
Capacities section for lubricant fill
requirements. Vehicles equipped with
an E4OD automatic transmission and a
7.3L diesel engine will require exhaust
modification for PTO clearance. For
vehicles equipped with an E4OD
automatic transmission: If a transfer
case mounted PTO is operated with the
transfer case shift lever in neutral, a
Vehicle Speed Sensor Self-test error
may be set in the Powertrain Control
Module (PCM) causing the
transmission to function abnormally,
and the Transmission Control Indicator
Light (TCIL) may flash on and off
repeatedly. Normal transmission
function should return when the
transfer case has been engaged and the
vehicle is driven. If the TCIL continues
to flash or the transmission continues
to operate abnormally contact your
Ford dealer as soon as possible.
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Update:Thu May 9 15:17:55 1996

192one continuous motion without pausing in the N
(neutral) position. Pausing in the neutral position
can result in gear clash and difficult shifting. If,
while shifting between 4H and 4L, the transfer
case gets stuck in the N (neutral) position or is
difficult to shift into either 4H or 4L, it may be
necessary to let the vehicle roll slightly and/or
turn off the engine (particularly on vehicles
equipped with automatic transmissions).
*
[DR16880(B F )03/91]
To shift into and out of N (neutral)
*
[DR16910( F )05/91]
To shift into N (neutral), stop the vehicle and
engage the parking brake. Place the automatic
transmission into NEUTRAL or depress the
clutch on manual transmission vehicles. From
either the 4H or 4L position, push the transfer
case shift knob down (toward the ground) and
at the same time move the transfer case shift
lever to the N (neutral) position. The N (neutral)
position should only be used for vehicle towing
or transfer case mounted PTO use (transfer case
PTO opening available on F-350 only).
*
[DR16955(B F )12/91]
NOTE: Dash mounted four wheel drive
indicator lights are off when your
vehicle is in neutral.
*
[DR17001(B F )05/91]
To shift from N (Neutral) to either 4H or 4L,
stop the vehicle and engage the parking brake.
Place the automatic transmission into NEUTRAL
or depress the clutch on manual transmission
vehicles. Push the transfer case knob down
(toward the ground) and at the same time move
the transfer case shift lever to the desired
position. If it is difficult to shift into either 4H or
4L, it may be necessary to let the vehicle roll
slightly and/or turn off the engine (particularly
on vehicles equipped with automatic
transmissions).
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Update:Thu May 9 15:17:55 1996

195
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[DR17490(B F )12/91]
NOTE: Dash mounted four wheel drive
indicator lights are off when your
vehicle is in neutral.
*
[DR17540(B F )01/95]
To shift from N (Neutral) to either 4H or 4L,
stop the vehicle and engage the parking brake.
Place the automatic transmission into N
(Neutral) or depress the clutch on manual
transmission vehicles. Push the transfer case shift
lever to the desired position. If it is difficult to
shift into either 4H or 4L, it may be necessary to
let the vehicle roll slightly and/or turn off the
engine (particularly on vehicles equipped with
automatic transmissions).
*
[DR17570(B F )06/94]
4x4 SYSTEMS-TOUCH DRIVE
*
[DR17601(B F )06/94]
The Touch Drive 4x4 system functions in three
modes. In Two Wheel Drive mode, power is
delivered only to the rear axle at normal road
speed. The 4H position provides four-wheel
drive with power delivered to the front and rear
axles for increased traction. The 4L position
provides four-wheel drive with power delivered
to the front and rear axles when the above
average power is required at reduced speeds.
*
[DR17630(B F )06/94]
Four wheel drive operation (4x4 or 4x4 LOW
RANGE) on dry pavement is not recommended.
Operating the vehicle in four-wheel drive on dry
pavement will increase noise, vibration, tire
wear, decrease fuel economy, and make
four-wheel drive disengagement difficult for the
transfer case.
%*
[DR17660(B F )06/94]
Touch Drive system indicator lights
*
[DR17690(B F )03/91]
A 4x4 indicator light and a LOW RANGE
indicator light are located at the lower right of
the instrument cluster. In addition, two small
amber lights are located near the Touch Drive
system buttons. The amber light to the left of the
4x4 button will light up at the same time as the
File:ltdrf.ex
Update:Thu May 9 15:17:55 1996

198movement of front-wheel drive components
while operating in two-wheel drive.
*
[DR18230(B F )03/91]
To shift from 4x4 to 4x4 LOW RANGE:
*
[DR18290(B F )06/92]
Stop the vehicle and place the automatic
transmission in NEUTRAL or depress the clutch
on vehicles with a manual transmission. Push
the LOW RANGE button on the instrument
panel to shift the transfer case from 4x4 to 4x4
LOW RANGE. Both the 4x4 and LOW RANGE
lights are now lit.
*
[DR18300(B F )08/94]
NOTE: The vehicle must already be in 4x4
before pushing the Low Range Button.
*
[DR18320(B F )03/91]
To shift from 4x4 LOW RANGE to 4x4:
*
[DR18380(B F )06/94]
Stop the vehicle and place the automatic
transmission into NEUTRAL or depress the
clutch on vehicles with a manual transmission.
Push the LOW RANGE button on the instrument
panel to shift the transfer case from 4x4 LOW
RANGE to 4x4.
*
[DR19200(B F )01/89]
Driving Off Road with 4-Wheel
Drive
*
[DR19300(B F )11/89]
Most vehicles with four-wheel drive are
especially equipped for driving on sand, snow,
mud, or rough terrain and have operating
characteristics that are somewhat different from
conventional vehicles, both off and on the road.
The driving tips below will help you learn to
use four-wheel drive.
*
[DR19400(B F )10/94]
q
Do not use 4WD LOW on dry, hard-surfaced
roads.
*
[DR19600(B F )11/89]
q
Special maintenance procedures are necessary
after operating with drive components in
water.
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Update:Thu May 9 15:17:55 1996

199
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[DR19700(B F )08/94]
q
Manual locking hubs must be in LOCK
position before shifting into four-wheel drive.
*
[DR19800(B F )11/89]
When using four-wheel drive, maintain steering
wheel control at all times, especially in rough
terrain. Since sudden changes in terrain can
result in abrupt steering wheel motion, make
sure you grip the steering wheel rim from the
outside. Do not grip the spokes.
*
[DR19900(B F )05/90]
Drive cautiously to avoid vehicle damage from
concealed objects such as rocks and stumps.
Know the terrain or examine maps of the area in
question before driving. Map out your route
beforehand. To maintain steering and braking
control of your vehicle, you must have all four
tires on the ground, and they must be rolling,
not sliding or spinning.
*
[DR19925(B F )11/89]
Transmission upshift in 4x4 with transfer case in
4L may be quite firm due to large total gear
reduction. This condition is normal.
*
[DR20000(B F )11/89]
Sand
*
[DR20100(B F )11/89]
When driving over sand, try to keep all four
wheels of the vehicle on the most solid area of
the trail. Do not reduce the tire pressures but
shift to a lower gear and drive steadily through
the terrain. Apply accelerator slowly and avoid
spinning the wheels.
*
[DR20200(B F )11/89]
Mud and Water
*
[DR20300(B F )12/89]
When driving through water, determine the
depth; avoid water higher than the bottom of
the hubs (if possible) and proceed slowly. If the
ignition system gets wet, the vehicle may stall.
*
[DR20400(B F )11/89]
Once through water, always try the brakes. Wet
brakes do not stop the vehicle as effectively as
dry brakes. Drying can be improved by moving
your vehicle slowly, while applying light
pressure on the brake pedal.
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Update:Thu May 9 15:17:55 1996

201
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[DR21101(B F )11/89]
Driving on Snow or Ice
*
[DR21200(B F )10/90]
A four-wheel drive vehicle has advantages over
two-wheel drive vehicles in snow and ice but
can skid like any other vehicle. If so equipped,
keep the vehicle in four-wheel drive if icy or
slippery conditions exist.
*
[DR21300(B F )11/89]
Avoid sudden applications of power and quick
changes of direction on snow or ice. Apply the
accelerator slowly and steadily when starting
from a full stop.
[DR21312(B F )05/95]
All utility-type and Four-Wheel Drive vehicles
have special design and equipment features to
make them capable of performing in a wide
variety of off-road applications. Specific design
characteristics give them higher centers of
gravity than ordinary passenger cars.
*
[DR21325(B F )05/95]
RWARNING
All utility and four-wheel drive vehicles
are not designed for cornering at speeds
as high as passenger cars any more than
low-slung sports cars are designed to
perform satisfactorily under off-road
conditions. Avoid sharp turns or abrupt
maneuvers in these vehicles.
%
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[DR21400( ALL)03/95]
Brakes
*
[DR21500( ALL)01/93]
Front Disc Brakes
*
[DR21525( F )05/94]
F-150/250/350
*
[DR21600( ALL)03/94]
The front disc brakes are self-adjusting. They do
not require service other than periodic inspection
for pad wear.
File:ltdrf.ex
Update:Thu May 9 15:17:55 1996