1996 FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS brake

Severe Duty Schedule 193
*
[BK68700( ALL)01/95]
75,000 MILES (125,000 Kilometers)
*
[BK68800( ALL)01/95]
q
Change engine oil and replace oil filter.
*
[BK68850( ALL)05/95]
q
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
*
[BK69100( ALL)05/93]
q
Inspect disc brake system and lubricate
caliper slide rails. (2)
*
[BK69200( ALL)04/94]
q
Inspect drum brake systems, hoses and lines.
*
[BK69300( ALL)04/94]
q
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK69330( FM)02/95]
q
Inspect parking brake fluid (F-Super Duty).
*
[BK69335( FM)02/95]
q
Check spring U-bolt torque (F-Super Duty).
*
[BK69350( ALL)04/93]
four pica chart:0060627-A
*
[BK69400( ALL)01/95]
78,000 MILES (130,000 Kilometers)
*
[BK69500( ALL)01/95]
q
Change engine oil and replace oil filter.
*
[BK69525( ALL)05/95]
q
Change engine coolant every 30,000 miles
(50,000 km) or 36 months.
*
[BK69550( ALL)94/93]
q
Rotate tires and adjust air pressure. (3)(5)(6)
*
[BK69700( ALL)04/93]
q
Inspect and lubricate automatic transmission
shift linkage.
*
[BK69800( ALL)05/93]
q
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

196 Severe Duty Schedule
*
[BK72195( ALL)04/93]
q
Replace crankcase emission air filter. If operating
in dusty conditions consult your dealer and/or
follow severe duty maintenance schedule. (4.9L,
5.0L man. trans., and 7.5L only.) (1)
*
[BK72400( ALL)04/93]
q
Inspect and lubricate automatic transmission
shift linkage.
*
[BK72500( ALL)05/93]
q
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK72550( ALL)05/94]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK72600( ALL)08/94]
q
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
*
[BK72800( ALL)05/93]
q
Inspect disc brake system and lubricate
caliper slide rails. (2)
*
[BK72900( ALL)04/94]
q
Inspect drum brake systems, hoses and lines.
*
[BK73000( ALL)04/94]
q
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK73100( ALL)05/93]
q
Inspect and lubricate front wheel bearings. (2)
*
[BK73200( ALL)04/93]
q
Inspect parking brake system for damage and
operation.
*
[BK73650( FM)06/94]
q
Change rear axle lube (F-Super Duty only).
(4)
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

Severe Duty Schedule 197
*
[BK73710( FM)02/95]
q
Inspect parking brake fluid (F-Super Duty).
*
[BK73720( FM)02/95]
q
Check spring U-bolt torque (F-Super Duty).
*
[BK73750( ALL)04/93]
four pica chart:0060627-A
*
[BK73800( ALL)01/95]
93,000 MILES (155,000 Kilometers)
*
[BK73900( ALL)01/95]
q
Change engine oil and replace oil filter.
*
[BK74250( ALL)04/93]
four pica chart:0060627-A
*
[BK74300( ALL)01/95]
96,000 MILES (160,000 Kilometers)
*
[BK74400( ALL)01/95]
q
Change engine oil and replace oil filter.
*
[BK74500( ALL)94/93]
q
Rotate tires and adjust air pressure. (3)(5)(6)
*
[BK74900( ALL)04/93]
q
Inspect and lubricate automatic transmission
shift linkage.
*
[BK75000( ALL)05/93]
q
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK75050( ALL)05/94]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

Severe Duty Schedule 199
*
[BK76300( ALL)08/94]
q
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
*
[BK76450( ALL)04/93]
four pica chart:0060627-A
*
[BK76500( ALL)01/95]
105,000 MILES (175,000 Kilometers)
*
[BK76600( ALL)01/95]
q
Change engine oil and replace oil filter.
*
[BK76650( ALL)05/95]
q
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
*
[BK76700( ALL)94/93]
q
Rotate tires and adjust air pressure. (3)(5)(6)
*
[BK76750( ALL)01/95]
q
Change automatic transmission fluid.
*
[BK76900( ALL)05/93]
q
Inspect disc brake system and lubricate
caliper slide rails. (2)
*
[BK77000( ALL)04/94]
q
Inspect drum brake systems, hoses and lines.
*
[BK77100( ALL)04/94]
q
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK77130( FM)02/95]
q
Inspect parking brake fluid (F-Super Duty).
*
[BK77135( FM)02/95]
q
Check spring U-bolt torque (F-Super Duty).
*
[BK77150( ALL)04/93]
four pica chart:0060627-A
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

Severe Duty Schedule 203
*
[BK81200( ALL)08/94]
q
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
*
[BK81400( ALL)05/93]
q
Lubricate throttle kickdown or TV lever ball
studs.
*
[BK81600( ALL)05/93]
q
Inspect disc brake system and lubricate
caliper slide rails. (2)
*
[BK81700( ALL)04/94]
q
Inspect drum brake systems, hoses and lines.
*
[BK81800( ALL)04/94]
q
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK81900( ALL)05/93]
q
Inspect and lubricate front wheel bearings. (2)
*
[BK82000( ALL)04/93]
q
Inspect parking brake system for damage and
operation.
*
[BK82450( FM)06/94]
q
Change rear axle lube (F-Super Duty only).
(4)
[BK82502( FM)02/95]
q
Inspect parking brake fluid (F-Super Duty).
[BK82504( FM)02/95]
q
Check spring U-bolt torque (F-Super Duty).
*
[BK82505( ALL)04/93]
four pica chart:0060627-A
*
[BK82510( ALL)05/93]
(1) Extremely dusty conditions will require more frequent
replacement of your air filter. check your air filter at
3,000 miles. If it is dirty replace it and then keep
replacing it at the same interval (every 3,000 miles). If
it's not dirty, check it again at 6,000 miles and again at
9,000 miles until you determine your unique
maintenance interval. Do not go beyond 30,000 miles as
described in the chart. If in doubt, see your dealer.
*
[BK82520( ALL)05/93]
(2) If you operate your vehicle ªoff roadº in water that is
deeper than the hubs (1/2 wheel height) then these
items must be serviced daily.
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

206 Owner Maintenance Checks
*
[BK83800( ALL)01/95]
q
When stopping, listen and check for strange
sounds,pulling to one side, increased brake
pedal travel or ªhard to pushº brake pedal.
*
[BK83900( ALL)04/93]
q
If any slipping or changes in the operation of
your transmission occur, check the
transmission fluid level.
*
[BK84000( ALL)04/93]
q
Check automatic transmission P (Park)
function.
*
[BK84100( ALL)04/93]
q
Check parking brake.
[BK84300( M)04/93]
q
Verify proper ªBrakeº bulb check response
when starting vehicle.
*
[BK84400( ALL)01/95]
At least monthly:
*
[BK84600( ALL)01/95]
q
Check coolant level in the coolant recovery
reservoir.
*
[BK84700( ALL)04/93]
q
Check the operation of all exterior lamps,
including the brakelamps, turn signals and
hazard warning flashers.
*
[BK84800( ALL)04/93]
q
Check for fluid leaks by inspecting the
surface beneath your vehicle for oil, coolant,
or other fluid drips. Clean water from the air
conditioning system is normal.
*
[BK84900( ALL)01/95]
At least twice a year:
(i.e., every Spring and Fall)
*
[BK85000( ALL)04/93]
q
Check power steering fluid level.
q
Check windshield washer spray and wiper
operation. Clean wiper blades with clean
cloth dampended with washer fluid.
*
[BK85200( ALL)01/95]
q
Check radiator, heater and air-conditioning
hoses for leaks or damage.
*
[BK85300( ALL)04/93]
q
Check for worn tires and loose wheel lugnuts.
*
[BK85400( ALL)04/93]
q
Clean body and door drain holes.
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

Owner Maintenance Checks 207
*
[BK85500( ALL)04/93]
q
Flush complete underside of vehicle.
*
[BK85600( ALL)04/93]
q
Inspect underbody components for damage.
*
[BK85900( ALL)04/93]
q
Check parking brake system.
*
[BK86000( ALL)01/95]
q
Check headlamp alignment.
*
[BK86200( ALL)05/95]
q
Inspect seatback latches for proper operation.
*
[BK86300( ALL)01/95]
q
Check air pressure in spare tire.
*
[BK86400( ALL)01/95]
At least once a year:
*
[BK86500( E M)04/93]
q
Lubricate door hinges and checks, and hood
hinges.
*
[BK86800( E M)04/93]
q
Lubricate door and hood locks and latches.
*
[BK87000( ALL)01/95]
q
Lubricate door rubber weatherstrips.
*
[BK87200( ALL)04/93]
q
Clean battery and terminals, check electrolyte
level on low maintenance (auxiliary and
replacement) batteries.
*
[BK87300( ALL)01/95]
If any of these conditions are noted, bring them
to the attention of your dealer or qualified
service technician as soon as possible.
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

210 Index
Brake fluid
brake warning light........... 23
checking and adding......... 141
description.............. 141
specifications............. 141
Brakelamp, bulb replacement....... 156
Brakes
adjustment............... 54
applying the brakes........... 56
brake warning light........... 23
fluid, checking and adding....... 141
fluid, refill capacities......... 164
fluid, specifications.......... 141
front disc................ 54
if brakes do not grip well........ 55
new brake linings............ 7
noise.................. 54
parking................ 57
stopping distances............ 56
trailer................. 74
when storing your vehicle....... 170
Brake-shift interlock.......... 14,49
Break-in period.............. 7
Bulbs, replacing, specifications...... 156
C
Canada, customer assistance....... 101
Canada, warranty information....... 4
Canadian Motor Vehicle Arbitration Plan
(CAMVAP).............. 102
Capacities for refilling fluids....... 164
Carbon monoxide in exhaust........ 18
Changing a tire.............. 83
Charging system gauge.......... 27
File:ltixm.ex
Update:Tue Jun 20 16:42:52 1995