1996 FORD EXPLORER clutch

252
*
[DR12300(ALL)03/91]
Backing up
*
[DR12400(ALL)03/95]
To shift into R (Reverse):
*
[DR12501(ALL)03/91]1.
Push the clutch pedal in all the way to the floor and hold it.
If you do not hold the clutch pedal in all the way, you may
hear a grinding noise when you shift.
*
[DR12551(ALL)03/93]2.
Bring your vehicle to a complete stop. Failure to do so may
cause synchronizer teeth damage, reducing the useful life of
your transmission.
*
[DR12600(ALL)08/94]3.
Put the gearshift in Neutral and wait at least 3 seconds
before shifting into R (Reverse) to prevent a grinding noise.
Do not release the clutch.
*
[DR12700(ALL)08/94]4.
Push the gearshift all the way to the right and pull it back
into Reverse.
*
[DR12800(ALL)01/95]
With the 5-speed transmission you can engage R (Reverse) only
by moving the gearshift from the left of 3 (Third) and 4 (Fourth)
gears before you shift into R (Reverse). This is a special lockout
feature that protects you from accidentally shifting into R when
you downshift from 5 (Fifth) gear.
*
[DR12950( X)02/92]5.
Once R (Reverse) is engaged, slowly release the clutch pedal
from the floor.
*
[DR13000(ALL)03/94]
If R (Reverse) is not engaged, continue to push the clutch pedal
in while you put the gearshift back into Neutral. Then, release
the clutch pedal for a moment and repeat steps 2 through 5.
*
[DR13100(ALL)03/91]
Upshifting/downshifting
[DR13200(ALL)01/95]
Upshift and downshift at the speeds that are specfied in the
charts.
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Update:Thu Feb 29 09:12:36 1996

254
*
[DR15100(ALL)03/95]
When you slow down or climb a steep hill, always downshift
before the engine starts to lose power. Downshifting reduces the
chance of stalling and gives your vehicle better acceleration to
increase speed again.
*
[DR15200(ALL)03/95]
When you drive down steep hills, downshifting helps you keep
a safe speed and helps prevent unnecessary wear on the brakes.
*
[DR15300(ALL)03/95]
When you come to a stop, do not downshift through each gear.
Disengage the clutch and use the brake as necessary.
Downshifting through the gears decreases your vehicle's fuel
economy.
*
[DR15400(ALL)05/95]
RWARNING
Continued use of a damaged or worn clutch, prolonged
clutch slippage or downshifting at excessive speeds can
result in a failure of the engine, transmission or clutch
components.
*
[DR15500(ALL)03/91]
Transmission Function
[DR15600(ALL)10/94]
Upshift at the speeds specified in the chart. All forward gears
are synchronized allowing you to shift into them with your
vehicle in motion. The clutch pedal should be fully depressed
when shifting.
*
[DR15625(ALL)04/94]
NOTE: Shifting during extremely low rpm's can result in a
momentary audible rattle which disappears as vehicle
rpm's are increased. Shifting at higher speeds will
eliminate this sound.
*
[DR15700(ALL)03/95]
Parking
*
[DR15800(ALL)01/95]
To park your vehicle, apply the service brake pedal, and shift
into N (Neutral) while still maintaining pressure on the service
brake. Set the parking brake fully. Shift into first and turn off
the ignition.
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Update:Thu Feb 29 09:12:36 1996

258
[DR18230( X)10/94]
Toshiftfrom4WDAUTOor2WDto4WDLOW:
[DR18290( X)01/95]
Stop the vehicle, depress the brake and place the automatic
transmission in N (Neutral) or depress the clutch on vehicles
with a manual transmission. Rotate the 4WD switch on the
instrument panel to 4WD LOW. Both the 4WD and 4WD LOW
lights are now lit.
[DR18293( X)06/95]
For Explorers equipped with Automatic Ride Control:
[DR18294( X)06/95]
After shifting to 4WD LOW, wait about 90 seconds. This will
improve ground clearance and off-road handling. Refer to
Automatic Ride Controlin the Features chapter.
[DR18320( X)08/94]
To shift from 4WD LOW to 4WD AUTO or 2WD:
[DR18400( X)01/95]
Stop the vehicle, depress the brake and place the automatic
transmission into N (Neutral) or depress the clutch on vehicles
with a manual transmission. Rotate the 4WD switch on the
instrument panel to 4WD AUTO or 2WD.
[DR18500(ALL)03/95]
It is not recommended to operate the vehicle in the 4WD modes
with a temporary spare. If 4WD operation is necessary, do not
operate at speeds above 10 mph or for distances above 50 miles.
Extended operation in 4WD with a temporary spare may result
in damage to drivetrain components.
[DR18600( X)12/95]
All-Wheel Drive System (If equipped)
[DR18620( X)12/95]
If your vehicle is equipped with All-Wheel Drive (AWD), power
is constantly supplied to all four wheels through a transfer case.
The AWD system is full-time and has no external controls.
[DR18630( X)12/95]
The AWD transfer case utilizes a viscous clutch that distributes
torque to the front and rear differentials (approximately 35%
front and 65% rear). The viscous clutch is filled with a
high-viscosity fluid, see
Lubricant Specifications
in the
Servicing
Your Explorer
chapter for more information.
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Update:Thu Feb 29 09:12:36 1996

266
%*
[DR24600(ALL)03/95]
Using the Parking Brake
*
[DR24650(ALL)01/95]
The parking brake should be used whenever you park your
vehicle.
*
[DR24800(ALL)12/91]
The parking brake pedal is suspended just below the bottom of
the instrument panel to the left of service brake and/or clutch
pedals. To set the parking brake while parking your vehicle,
press the brake pedal with your right foot and hold it while
you push the parking brake pedal down firmly and fully with
your left foot.
[DR24930(ALL)05/95]
17-1/2 pica
art:0020568-D
Parking brake
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376
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. Remove the filler
plug. The fluid level should be up to the bottom of the filler
plug hole.
*
[SV34800(ALL)03/91]
If additional fluid is required:
*
[SV34900(ALL)01/95]1.
Add enough fluid through the filler plug hole to bring the
level up to the bottom of the hole. Use only fluid certified to
meet Ford Motor Company lubricant specification as listed
underRefill Capacities, Motorcraft Parts, and Lubricant
Specifications, later in this chapter.
*
[SV35000(ALL)03/91]2.
Replace the filler plug in its original position, making sure it
is fully seated.
%*
[SV35100(ALL)02/95]
The Clutch
*
[SV35200(ALL)03/91]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
*
[SV35301(ALL)03/91]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[SV35400(ALL)03/94]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid, meeting Ford
specification ESA-M6C25-A.
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Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
377
[SV35500(ALL)10/94]
10-1/2 pica art:0020376-E
Clutch fluid reservoir
%*
[SV35800(ALL)07/95]
Driveline Universal Joint and Slip Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with your vehicle do
not require lubrication. If your original equipment universal
joints are replaced with universal joints equipped with grease
fittings, lubrication will be necessary at the intervals shown in
theMaintenance Schedule and Recordbooklet.
%*
[SV36300(ALL)03/95]
Brake Fluid
*
[SV36350(ALL)05/90]
Your vehicle is equipped with a brake fluid level indicator in
the master cylinder which lights the BRAKE warning light on
the instrument panel when the brake fluid level is low.
*
[SV36400(ALL)03/95]
Under normal circumstances, your vehicle should not use up
brake fluid rapidly. However, expect the level of the brake fluid
to slowly fall as you put more mileage on your vehicle and the
brake pads wear.
*
[SV36500(ALL)08/95]
Check the brake fluid at least once a year. You can do this by
looking at the fluid level in the plastic brake fluid reservoir on
the master cylinder. The fluid level should be at or near the
MAX mark.
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Update:Thu Feb 29 09:20:34 1996

425
Index
Cleaning your vehicle (continued)
instrument panel................. 7,110
interior....................... 186
interior lamps.................... 133
leather seats.................... 186
mirrors....................... 191
plastic parts..................... 7
polishing....................... 6
rear windows.................... 126
rustproofing..................... 7
safety belts...................... 24
tail lamps..................... 132
upholstery and interior trim............. 186
washing....................... 6
waxing........................ 6
wheels....................... 370
windows...................... 126
Climate control system................. 110
Clock.....................219, 229, 241
Clutch
adjusting...................... 376
fluid........................ 376
fluid reservoir................... 376
operation while driving............... 251
recommended shift speeds.............. 253
shifting the gears.................. 251
specifications.................... 406
Cold engine starting................... 71
Combination lap and shoulder belts...........9,11
Compact disc radio (see Electronic sound system).... 209
Compass, electronic.................. 197
Compass/temperature display............. 197
Controls
instrument panel.................. 109
mirrors.....................188, 191
power seat..................... 183
steering column................... 135
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Update:Thu Feb 29 09:21:09 1996

434
Lamps (continued)
interior lamps.................127, 132
replacing bulbs................... 392
trailer....................... 290
Lane change indicator (see Turn signal)......... 135
Lights, warning and indicator
airbag........................ 83
anti-theft....................... 88
brake........................ 81
charging system................... 87
check engine..................... 84
engine oil pressure.................. 90
hazard warning light................ 139
high beam...................... 91
low washer fluid.................. 104
oil pressure...................... 90
overdrive off..................... 86
safety belt...................... 82
service engine soon.................. 84
theft system..................... 88
turn signal indicator................. 135
Load limits
GAWR....................... 271
GVWR....................... 271
trailer towing.................... 272
Lubricant specifications................ 406
Lug nuts
standard...................... 307
tightening sequence................. 304
M
Maintenance schedule and record (see separate Maintenance
Schedule and Record booklet)........... 3
Maintenance (see Servicing).............. 333
Manual transmission
clutch.....................251, 376
fluid, checking and adding.............. 376
lubricant specifications................ 406
File:unixx.ex
Update:Thu Feb 29 09:21:09 1996