1996 FORD AEROSTAR ECU

243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but does not start or if you
have had a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device that stops the fuel pump
when your vehicle has been involved in a
substantial jolt.
*
[RE24600(ALL)07/95]
For information on how to check and reset the
fuel pump shut-off switch, seeFuel pump shut-off
switchin the Index.
%
*
[RE24700(ALL)05/95]
Towing Your Vehicle
[RE24750(ALL)08/95]
The recommended method to tow your Aerostar
is with flatbed or wheel lift equipment.
However, slingbelt towing is acceptable. On
vehicles equipped with an under-vehicle spare
tire carrier, remove the tire assembly from the
carrier and store it in a secure area before
towing. For E-4WD vehicles, the 4-wheel drive
system must be disabled prior to towing. The
transmission must be in N (Neutral) and the
ignition switch must be in the OFF position to
disable the Electronic 4-Wheel Drive System.
File:12cprea.ex
Update:Tue Aug 29 17:46:27 1995

265
Servicing Your Aerostar
%*
[SV00300(ALL)03/95]
Service Made Easy
*
[SV00400(ALL)01/95]
Ford has two goals for servicing your vehicle.
*
[SV00500(ALL)01/95]
1. When we can, we design parts that do not
need to be serviced.
*
[SV00600(ALL)01/95]
2. We want to make servicing your vehicle as
easy as possible. To help you:
*
[SV00700(ALL)01/95]
q
We highlight do-it-yourself items in yellow in
the engine compartment so that you can find
them easily.
*
[SV00800(ALL)01/95]
q
When possible, we design parts Ð such as
the headlamp bulbs Ð that can be replaced
without tools.
*
[SV00900(ALL)05/94]
q
We give you a Maintenance Schedule that
makes tracking routine service for your
vehicle easy. The maintenance schedule is
located in theMaintenance Schedule and Record
booklet.
*
[SV01000(ALL)01/95]
This chapter tells you about the basic parts that
you need to check and service regularly.
*
[SV01050(ALL)02/95]
If your vehicle needs professional servicing, your
dealership can provide the parts and service
required. Check yourWarranty Information Booklet
to find out which parts and services are covered.
Also see theCustomer Assistancechapter of this
Owner Guide.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

267
*
[SV02100(ALL)08/95]
q
Never get under a vehicle while it is
supported only by a jack. If you must work
under a vehicle, use safety stands.
*
[SV02200(ALL)06/95]
q
Keep all lit cigarettes and other smoking
materials away from the battery and all
fuel-related parts.
*
[SV02500(ALL)03/95]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
*
[SV02600(ALL)03/95]
Working with the engine off:
*
[SV02650(ALL)03/95]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[SV02700(ALL)06/95]
2. Remove the key from the ignition after you
turn the engine off.
*
[SV02725(ALL)06/95]
3. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02750(ALL)03/95]
Working with the engine on:
*
[SV02785(ALL)03/95]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[SV02800(ALL)03/95]
2. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02900(ALL)02/95]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

269
*
[SV03800(ALL)08/94]
To close the hood, raise it so that the support
rod comes away from the slotted hole in the
hood. Place the support rod in its retaining clip
and close the hood with enough force to make it
latch. Be sure to oil the hood latch every six
months to maintain smooth operation.
*
[SV03900(ALL)05/90]
Always attempt to lift the hood after closing to
be sure it is securely latched.
%
*
[SV04500(ALL)04/95]
Engine Compartment
*
[SV04600(ALL)05/94]
Your vehicle has one of the following types of
engines:
*
[SV05455(ALL)08/95]
q
A 3.0 Liter SEFI, V-6 engine or
*
[SV05460(ALL)08/95]
q
A 4.0 Liter SEFI, V-6 engine.
*
[SV05500(ALL)11/94]
The following pages show diagrams of each
engine type and where to find items that you
should regularly service.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

275
*
[SV06950(ALL)03/91]
To replace and secure the fuel cap; place it in
position and rotate it clockwise until it clicks
(ratchets). Doing so will not damage or break
the fuel cap. The ratcheting mechanism allows
the fuel cap to be sealed without overtightening.
*
[SV06990(ALL)07/95]
If you lose the fuel cap, replace it with an
authorized Motorcraft or equivalent part.
%*
[SV07000(ALL)05/95]
RWARNING
If you do not use the proper fuel cap, the
pressure in the fuel tank can damage the
fuel system or cause it to work improperly
in a collision.
*
[SV07025(ALL)05/95]
NOTE: If you replace your fuel cap with an
aftermarket fuel filler cap, the customer
warranty may be void for any damage
to the fuel tank and/or fuel system.
*
[SV07050(ALL)05/95]
RWARNING
If the fuel cap is venting vapor or if you
hear a hissing sound, wait until it stops
before completely removing the cap.
*
[SV07060(ALL)11/89]
A venting fuel tank is not an abnormal
condition. It may be caused by:
*
[SV07061(ALL)07/95]
q
Too volatile a fuel for the weather conditions.
The service stations sometimes sell winter
grade fuel in the summer.
*
[SV07062(ALL)11/89]
q
Pulling a heavy load on hot days, or at high
altitudes.
*
[SV07063(ALL)11/89]
q
Extended periods of idling with the engine
RPM increased above the normal idle range.
*
[SV07064(ALL)11/89]
q
Parking vehicle in full sunlight for extended
periods on extremely hot days.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

283 %
*
[SV13775(ALL)01/95]
Checking and Adding Engine Oil
*
[SV13800(ALL)03/95]
Since the proper amount of engine oil is
important for safe engine operation, check the oil
using the dipstick each time you put fuel in
your vehicle. Remember the engine must be off,
the oil must be warm and the vehicle must be
parked on level ground.
%*
[SV13900(ALL)03/95]
Checking the engine oil level:
*
[SV14000(ALL)02/95]
1. Turn the engine off after it has warmed up
and allow a few minutes for the engine oil
to drain back into the oil pan.
*
[SV14050(ALL)03/95]
2. Set the parking brake, making sure the
gearshift is securely latched in P (Park).
*
[SV14100(ALL)02/95]
3. Open the hood. Protect yourself from engine
heat.
*
[SV14200(ALL)03/95]
4. Locate the engine oil dipstick (highlighted in
yellow) and carefully pull it out of the
engine.
*
[SV14300(ALL)01/95]
5. Wipe the dipstick clean and put it back into
position, making sure it is fully seated.
[SV14400(ALL)06/95]
quarter page art:0095016-A
Engine oil dipstick
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

290 [SV22000(ALL)03/91]3. Turn the heater (temperature and mode
selection) knobs to maximum heat positions
and operate the engine at fast idle
(approximately 2000 RPM) for three to four
minutes.
*
[SV22200(ALL)05/95]
4. Shut off the engine and allow the engine to
cool. Cover the radiator cap with a thick
cloth and cautiously remove it. Step back
while the pressure releases.
[SV22300(ALL)05/89]
5. Add the engine coolant mixture to a level
approximately 1 to 1 1/2 inches (38 mm)
below the filler neck seat.
[SV22400(ALL)05/89]
6. Reinstall the radiator cap fully and back off
to the first stop. Once again, turn the engine
at fast idle until the upper radiator hose is
warm and the thermostat is open.
[SV22550(ALL)05/89]
7. Finally, check the radiator and add more
engine coolant if needed, following the
procedures noted above. Reinstall the
radiator cap securely, when finished.
[SV22555(ALL)05/95]
8. If more engine coolant is necessary, remove
the small plug from the top of the engine
coolant recovery reservoir (not the large cap
of the windshield washer reservoir) and add
1.1 quarts (1 liter) of the 50/50 engine
coolant mixture. Replace the plug in its
original position.
*
[SV22565(ALL)08/95]
NOTE: Due to air being trapped in the 4.0L
engine cooling system, it is not
unusual to experiencea4to7ounce
(120 to 210 ml) coolant loss up to 7,500
miles (12,000 km) after initial system
fill.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

303 [SV31625(ALL)03/95]
q
Put the chains on tightly with the ends held
down securely. Verify that no chain touches
any wiring, brake lines or fuel lines.
Retighten the chains after driving 1/2 mile
(0.8 km). Follow the chain manufacturer's
instructions.
*
[SV31650(ALL)07/94]
q
Do not drive faster than 30 mph (48 km/h)
or the chain manufacturer's recommended
speed limit, whichever is lower. Avoid
bumps, holes and sharp turns. If you can
hear the chains rub or bang against your
vehicle, remove the chains to prevent damage
to your vehicle.
*
[SV31750(ALL)11/94]
q
Tire chains may affect vehicle handling. Drive
carefully and avoid hard braking.
*
[SV31800(ALL)10/94]
q
Avoid fully loading your vehicle if possible.
*
[SV31900(ALL)05/94]
q
Remove tire chains at the first opportunity
after using them on snow and ice. Do not use
the chains on dry roads.
*
[SV31950(ALL)05/91]
q
Make sure your suspension insulation and
bumpers are not missing or worn to avoid
damage to your vehicle.
%*
[SV31960(ALL)04/95]
Cleaning the Wheels
*
[SV31965(ALL)05/95]
Wash the wheels with the same detergent you
use to wash your vehicle's body. Do not use
acid-based wheel cleaners, steel wool, abrasives,
fuel, or strong detergents. These substances will
damage protective coatings. Use tar and road oil
remover to remove grease and tar.
*
[SV31967(ALL)04/95]
NOTE: Before going to a car wash, find out if
the brushes are abrasive.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995