1996 CHEVROLET S10 Fuel system

Downloaded from www.Manualslib.com manuals search engine To provide cleaner air, all gasolines are now required to
contain additives that will help prevent deposits from
forming in your engine and fuel system, allowing your
emission control system to function properly. Therefore,
you should not have to add anything to the fuel. In
addition, gasolines containing oxygenates, such as ethers
and ethanol, and reformulated gasolines may be
available in your area to help clean the air. General
Motors recommends that you use these gasolines if they
comply with the specifications described earlier.
NOTICE:
Your vehicle was not designed for fuel that
contains methanol. Don’t use it. It can corrode
metal parts in your fuel system and also damage
plastic and rubber parts. That damage wouldn’t
be covered under your warranty.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard to
find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn’t be covered by
your warranty..
To check on fuel availability, ask an auto club, or
contact a major oil company that does business
in the
country where you’ll be driving.
You can also write us at
the following address for
advice. Just tell us where you’re going and give your
Vehicle Identification Number (VIN).
General Motors Overseas Distribution Corporation,
North American Export Sales
(NAES)
1908 Colonel Sam Drive
Oshawa, Ontario
LlH 8P7

Downloaded from www.Manualslib.com manuals search engine A CAUTION:
If you get gasoline on yourself and then
something ignites it, you could be badly burned.
Gasoline can spray out on you
if you open the
fuel filler cap too quickly. This spray can happen if your tank is nearly full, and is more likely in
hot weather. Open the fuel filler cap slowly and
wait for any “hiss” noise to stop. Then unscrew
the cap all the way.
Be careful not to spill gasoline. Clean gasoline from
painted surfaces as soon as possible. See “Cleaning the
Outside of Your Vehicle” in the Index. When you put the
cap back on, turn
it to the right until
you hear at least three clicks. Make sure you fully install
the cap. The diagnostic system can determine if the fuel
cap has been left off or improperly installed. This would
allow fuel to evaporate into the atmosphere. See
“Malfunction Indicator Lamp” in the Index.
NOTICE:
If you need a new cap, be sure to get the right
type. Your dealer can get one for
you. If you get
the wrong type,
it may not fit or have proper
venting, and your fuel tank and emissions system
might be damaged.
I .
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Downloaded from www.Manualslib.com manuals search engine Sheet Metal Damage
If your vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material to the parts repaired or
replaced to restore corrosion protection.
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch-up
materials available from your dealer or other service
outlets. Larger areas
of finish damage can be corrected
in your dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust control
can collect
on the underbody. If these are not removed,
accelerated corrosion (rust) can occur
on the underbody
parts such as fuel lines, frame, floor pan, and exhaust
system even though they have corrosion protection. At least
every spring,
flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed
in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody vehicle washing system
can do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create
a chemical fallout. Airborne pollutants can fall upon
and attack painted surfaces on your vehicle. This
damage can take two forms: blotchy, ringlet-shaped
discolorations, and small irregular dark spots etched
into
the paint surface.
Although no defect in the paint job causes this, GM
will repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.
This applies only
to materials manufactured and sold by
General Motors. Bodies, body conversions or equipment
not made or sold by General Motors are not covered.

Downloaded from www.Manualslib.com manuals search engine Fuse/Circuit Usage Breaker
7 Power Auxiliary Outlets, Assembly
Line Diagnostic Link
8
9
10
11
12
13
14
15
Not Used
PCMNCM Battery,
ABS Battery, Fuel
Pump (LN2)
PCM/VCM Ignition, Injectors, Crank
Sensor, Coil Driver Module
Radio, Inside Rearview Mirror
Map Lamp
DRAC, Anti-Lock Braking System,
Clock, Radio, Battery,
CD Player
VCM
IGN-3
A/C Compressor Battery Feed
Daytime Running Lamps,
Fog Lamps,
Fog Lamp Relay
Fuse/Circuit Usage Breaker
16
17
19
20 21
22
24 Turn
Signals and Back-up
Lamps, Brake-Transmission
Shift Interlock Solenoid
Windshield Washer, Windshield Wiper Motor
Electric Shift Transfer Case
Crank Signal, Air Bag System
Cluster Illumination,
Radio Illumination, Heater
Lamp, Four- Wheel-Drive
Illumination, Chime Module,
Fog Lamp Illumination
Air Bag System
PRNDL Power, 4L60E Automatic
Transmission
6-65

Downloaded from www.Manualslib.com manuals search engine Wheels and Tires
Wheel Nut Torque . . . . . . . . . . . . 95 lb-ft (130 N-m)
Tire Pressure . . . . . . See the Certificatiod‘Tire label.
See “Loading Your Vehicle”
in the Index.
Capacities (Approximate)
Cooling System Capacity*
Engine Transmission Quantity
2.2L Auto./Manual 1 1.5 quarts (1 1 .O L)
“VORTEC” 4300 Auto. 11.7quarts(11.1
L)
“VORTEC” 4300 Manual
11.9quarts(11.3L)
Crankcase Capacity*
Engine Quantity with Filter
2.2L 4.5 quarts (4.3 L)
“VORTEC” 4300 4.5 quarts (4.3 L)
Automatic Transmission Capacity*
Type Quantity (Drain and Refill)
4L60E 5.0 quarts (4.7 L)
*After refill, the level must be checked.
Differential Fluid
Axle Quantity
Rear 4.0 pints (1.9 L)
Front 2.6 pints (1.2 L)
Fuel Tank Capacity
Type Quantity
Standard Tank 19 gallons (72 L)
A/C Refrigerant Capacity
Type Quantity
R- 134a 30 oz. or 2 lbs. (0.9 kg)
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you’re not sure, ask your GM dealer.
6-68

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short TripKity Definition
__~
Follow the Short TripKity Maintenance Schedule if any
one
of these conditions is true for your vehicle:
0 Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
driving
in stop-and-go traffic).
0 Most trips include extensive idling (such as frequent
0 You operate your vehicle in dusty areas or
off-road frequently.
You frequently tow a trailer.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this sch.edule if
you operate your vehicle under any qf these conditions
is that these conditions
cause engine oil to break
down soone):
Short TripKity Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs first).
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles (20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Front
Wheel Bearing Repack
(2WD only) (or at each brake
relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement.
Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel
Tank, Cap and Lines Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service
(or every 60 months, whichever occurs first).
Spark Plug Wire Inspection.
Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only sumrnurize maintenance services.
Be sure to.follow the complete maintenance schedule on
the%following pages.
7-4

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Follow this maintenance schedule only if none of the
conditions from the Short Trip/City Maintenance
Schedule
is true.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine
oil to break
down slower:
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Service.
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles (25
000 km): Tire Rotation.
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first).
Transmission Service (severe conditions only).
Drive Belt Inspection.
Fuel Tank, Cap and
Lines Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
Every 50,000 Miles (83 000 km): Automatic
Every 60,000 Miles (100 000 km): Engine Accessory
These intervals only summarize maintenance services.
Be sure
to follow the complete maintenance schedule on
the following pages.
7-5

Downloaded from www.Manualslib.com manuals search engine Part B: Owner Checks and Services
Listed below are owner checks and services which
should be performed
at the intervals specified to help
ensure the safety, dependability and emission control
performance
of your vehicle.
Be sure
any necessary repairs are completed at once.
Whenever any fluids or lubricants are added
to your
vehicle, make sure they are the proper ones, as shown
in Part
D.
At Each Fuel Fill
It is important for you or a service station attendant to
pegorm these underhood checks at each fuel
fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. See “Engine Oil” in the Index for
further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mix if necessary. See “Engine Coolant” in
the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if
necessary. See “Windshield Washer Fluid” in the Index
for further details.
At Least -Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures. See
“Tires”
in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See “Audio Systems” in the Index
for further details.
7-47