1996 CHEVROLET EXPRESS service

Downloaded from www.Manualslib.com manuals search engine Highway Hypnosis
Is there actually such a condition as “highway
hypnosis”? Or
is it just plain falling asleep at the
wheel? Call it highway hypnosis, lack
of awareness,
or whatever.
There
is something about an easy stretch of road with
the same scenery, along with the hum
of the tires on
the road, the drone of the engine, and the rush of the
wind against
the vehicle that can make you sleepy.
Don’t
let it happen to you! If it does, your vehicle can
leave the road
in less than a second, and you could
crash and be injured.
What can
you do about highway hypnosis‘? First, be
aware that
it can happen.
Then here are some tips:
0 Make sure your vehicle is well ventilated, with a
comfortably
cool interior.
Keep your eyes moving. Scan the road ahead and
to the sides. Check your mirrors and your
instruments frequently.
If you get sleepy, pull off the road into a rest, service
or parking area and take
a nap, get some exercise, or
both. For safety, treat drowsiness on
the hinhway as
an emergency.
Hill and Mountain Roads
Driving on steep hills or mountains is different from
driving in flat
or rolling terrain.
If you drive regularly in steep country, or if you’re
planning to visit there, here are some tips that can make
your trips safer and more enjoyable.
4-21

Downloaded from www.Manualslib.com manuals search engine When You Are Ready to Leave After
Parking on a
Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine;
Shift into a gear; and
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Main ~ mr ~ ce When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system
and brake adjustment. Each
of these is covered in this
manual, and the Index will help you find them quickly.
If you’re trailering, it’s a good idea
to review these
sections before
you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
The eight-wire harness, if you have one, is stored under
your vehicle along the rear frame crossmember. It is
wrapped and bound with a plastic strap. The harness has
a 30-amp battery feed and no connector, and
you should
have a qualified electrical service person wire your
harness for
you. Attach the harness to the trailer, then
tape or strap
it to your vehicle’s frame rail. Be sure you
leave it loose enough so the wiring doesn’t bend or
break, but not
so loose that it drags on the ground.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
The five-wire harness, if you have one, is stored inside
the vehicle at
the passenger side rear corner, behind the
jack. This should be wired by a qualified electrical
service person.
It must be routed out of your vehicle
between the rear door and the floor, with enough of the
harness left on both sides
so that the trailer or the body
won’t pull
it.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
4-37

Downloaded from www.Manualslib.com manuals search engine 7. Don’t let the other end
touch metal. Connect
it
to the positive (+)
terminal of the good
battery. Use a remote
positive
(+) terminal if
the vehicle has one.
8. Now connect the black
negative
(-) cable to
the good battery’s
negative
(-) terminal.
Don’t let the other end touch anything
until the
next step.
9. Make your last connection away from the battery,
to the engine block, frame or other metal parts
of
your vehicle.
10. Now start the vehicle with the good battery and run
11. Try to start the vehicle with the dead battery.
the
engine for
a while.
If it won’t start after a few tries, it probably
needs service.
5-5

Downloaded from www.Manualslib.com manuals search engine 12. Remove the cables in reverse order to prevent
electrical shorting. Take care that they don’t touch
each other or any other metal.
I
- +
B
A. Engine Block, Frame, Heavy Metal Engine Part
B
. Good Battery
C. Dead Battery
Towing Your Vehicle
Try to have your GM dealer or a professional towing
service tow your vehicle. They can provide the right
equipment and know how to tow it without damage. See
“Roadside Assistance” in your Index.
If your vehicle has been changed since it was
factory-new, by adding things like fog lamps, aero skirting, or special tires and wheels, these things could
be damaged during towing.
Before you do anything, turn
on the hazard
warning flashers.
When you call, tell the towing service:
0 That your vehicle has rear wheel drive.
0 , The make, model and year of your vehicle.
0 Whether you can move the shift lever for
0 If there was an accident, what was damaged.
the transmission.

Downloaded from www.Manualslib.com manuals search engine I A CAUTION:
I I To help avoid injury to you or others:
0 Never let passengers ride in a vehicle that is
Never tow faster than safe or posted speeds.
0 Never tow with damaged parts not
0 Never get under your vehicle after it has
Always use separate safety chains on each
being
towed.
fully secured.
been lifted by the tow truck.
side when towing
a vehicle.
When your vehicle is being towed, have the ignition
key
off. The steering wheel should be clamped in a
straight-ahead position, with
a clamping device
designed for towing service.
Do not use the vehicle’s
steering column lock for this. The transmission should
be in NEUTRAL
(N) and the parking brake should
be released.
A CAUTION:
I
A vehicle can fall from a car carrier if it isn’t
adequately secured. This can cause
a collision,
serious personal injury and vehicle damage. The
vehicle should be tightly secured with chains or
steel cables before
it is transported.
Don’t use substitutes (ropes, leather straps,
canvas webbing, etc.) that can be cut by sharp
edges underneath the towed vehicle.
5-7

Downloaded from www.Manualslib.com manuals search engine If No Steam Is Coming From Your Engine
If you get the overheat warning but see or hear no
steam, the problem may
not be too serious. Sometimes
the engine can get a little too hot when you:
0 Climb a long hill on a hot day.
0 Stop after high-speed driving.
0 Idle for long periods in traffic.
0 Tow a trailer. See “Driving on Grades” in the Index.
If
you get the overheat warning with no sign of steam,
try this for a
minute or so:
1. If you have an air conditioner, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If you’re in a traffic jam, shift to NEUTRAL (N);
otherwise, shift
to the highest gear while
driving
-- DRIVE (D).
If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about
10 minutes.
If the warning doesn’t come back on,
you can
drive normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there’s still no sign of steam, you can idle the engine
for two or three minutes while you’re parked,
to push
the accelerator until the engine speed is about twice as
fast as normal idle speed. Bring
the engine speed back to
normal idle speed after two or three minutes. Now see
if
the warning stops. But then, if you still have the
warning,
turn ofthe engine and get everyone out qf the
vehicle
until it cools down.
You may decide not to lift the hood but to get service
help right away.
5-11

Downloaded from www.Manualslib.com manuals search engine A CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don’t touch them. If you
do,
you can be burned.
Don’t run the engine if there is
a leak. If you run
the engine, it could lose
all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
NOTICE:
Engine damage from running your engine
without coolant isn’t covered
by your warranty.
If there seems to be no leak, start the engine again. See
if the fan speed increases when idle speed is doubled by
pushing the accelerator pedal down.
If it doesn’t, your
vehicle needs service. Turn
off the engine.
How to Add Coolant to the Coolant
Recovery Tank
If you haven’t found a problem yet, but the coolant level
isn’t at the FULL COLD mark, add a 5060 mixture of
clean water (preferably distilled) and DEX-COOL’”
(orange-colored, silicate-free) antifreeze at the coolant
recovery tank. (See “Engine Coolant”
in the Index for
more information.)
Adding only plain water to your cooling sy,,,m
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mix will. Your vehicle’s coolant warning
system is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others could be burned. Use
a 50/50 mix of clean
water and DEX=COOL
TM antifreeze.
c 11

Downloaded from www.Manualslib.com manuals search engine Section 6 Service and Appearance Care
Here you will find information about the care of your
vehicle. This section begins with service and fuel
information, and then it shows how to check important
fluid and lubricant levels. There is also technical
information about your vehicle, and a part devoted to its
appearance care.
Service
Your GM dealer knows your vehicle best and wants you
to be happy with it. We hope you’ll go to your dealer for
all your service needs. You’ll get genuine
GM parts and
GM-trained and supported service people. We
hope you’ll want to keep your GM vehicle all GM.
Genuine GM parts have
one of these marks:
Doing Your Own Service Work
If you want to do some of your own service work, you’ll
want
to get the proper GM Service Manual. It tells you
much more about how to service your vehicle than this
manual can.
To order the proper service manual, see
“Service and Owner Publications’’ in the Index.