1996 CHEVROLET CAVALIER clutch

Downloaded from www.Manualslib.com manuals search engine When to Check and What to Use
Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
“Owner Checks and Services” and “Recommended
Fluids and Lubricants” in the Index.
How to Check
You do not need to check the fluid level unless you
suspect a clutch problem. To check the fluid level, take
the cap off.
If the fluid reaches the step inside the
reservoir, the fluid level
is correct.
Engine Coolant
The cooling system in your vehicle is filled with new
DEX-COOL TM (orange-colored, silicate-free) engine
coolant. This coolant is designed to remain in your
vehicle for
5 years or 100,000 miles ( 166 000 km),
whichever occurs first.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem with
engine overheating, see “Engine Overheating” in
the Index.
A 50/50 mixture of water and the proper coolant for
your Chevrolet will:
Give freezing protection down to -34°F (-37OC).
e Give boiling protection up to 265 “F (129°C).
0 Protect against rust and corrosion.
e Help keep the proper engine temperature.
e Let the warning lights and gages work as
they should.
6-22

Downloaded from www.Manualslib.com manuals search engine Manual Transaxle Check
Check the transaxle fluid level; add if needed. See
“Manual Transaxle” in the Index. A fluid loss may
indicate
a problem. Check the system and repair if needed.
At Least Once a Year
Automatic TLansaxle Check (Except 2.4L Code
T Engine)
Check the transaxle fluid level; add if needed. See
“Automatic Transaxle”
in the Index. A fluid loss may
indicate
a problem. Check the system and repair if needed.
Automatic Transaxle Inspection (2.4L Code
T Engine Only)
If you have the optional 2.4L Code T engine (see “Engine
Identification”
in the Index) and an automatic transaxle, it is
not necessary to check the transaxle fluid level.
A transaxle
fluid leak is the only reason for fluid loss. Check for leaks\
.
If a
leak occurs,
take the vehicle to your Chevrolet dealership
Service Department and have it repaired
as soon as possible.
You may
also have your fluid checked by your dealer or
service center when you have your engine
oil changed.
HyG lulic Clutch System Check
Check the fluid level in the clutch reservoir. See
“Hydraulic Clutch Fluid” in the Index.
A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified
in Part D.
Body Lubrication Service
Lubricate all body door and rear compartment hinges. Also lubricate all hinges and latches, including those for
the primary and secondary hood latches, glove box door,
console door and any folding seat hardware.
Part D tells
you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
Starter Switch Check
I A CAUTION:
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.

Downloaded from www.Manualslib.com manuals search engine 2. Firmly apply both the parking brake (see “Parking
Brake” in the Index
if necessary) and the regular brake.
NOTE: Do not use the accelerator pedal, and be
ready to turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The starter should work only in
PARK
(P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL
(N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
floor. If the starter works when the clutch isn’t
pushed all the way down, your vehicle needs service.
Brake-Tkansaxle Shift Interlock (BTSI) Check
(Automatic Transaxle)
When
you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room around
the vehicle. It should be parked
on a level surface.
2. Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately
if the vehicle begins to move.
3. With the engine off, turn the key to the RUN position,
but don’t start the engine. Without applying the regular
brake,
try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out of
PARK (P), your vehicle’s BTSI needs service.
Steering Column Lock Check
While parked, and with the parking brake set, try to turn
the key to LOCK in each shift lever position.
‘With an automatic transaxle, the key should turn to
LOCK only when the shift lever is in PARK
(P).
With a manual transaxle, the key should turn to LOCK
only when the shift lever is
in REVERSE (R).
On vehicles with a key release button, try to turn the key
to LOCK without pressing the button. The key should
turn to LOCK only when you press the key button.
On all vehicles, the key should come out only in LOCK.
I
- -
I Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
7-40

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
SM dealer.
USAGE
Engine Oil
Engine Coolant
FLUID/LUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst” symbol of the proper viscosity.
To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and GM
Goodwrench@ DEX-COOL
TM or
Havoline@ DEX-COOL TM
(orange-colored, silicate-free)
antifreeze conforming to GM
Specification 6277M. See “Engine
Coolant’’ in the Index.
USAGE
Coolant
Supplement
Sealer
Hydraulic Brake
System
Hydraulic Clutch System
Power Steering System
Manual
Transaxle
Automatic
Transaxle
Key Lock
Cylinders
FLUIDlLUBRICANT
GM Part No. 3634621 or
equivalent with a complete flush
and refill.
Delco Supreme
ll@ Brake Fluid
(GM
Part No. 1052535 or
equivalent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM Part
No. 12345347 or equivalent).
GM Power Steering Fluid
1050017
- 1 qt., or equivalent).
Synchromesh Transmission
Fluid (GM Part
No. 12345349
or equivalent).
DEXRON@ -111 Automatic
Transmission Fluid.
Multi-Pu ose Lubricant,
Superlube
% (GM Part
No. 1234624 1 or equivalent).
(GM Part
NO. 1052884 - 1
Pt.,

Downloaded from www.Manualslib.com manuals search engine I USAGE
Manual
Transaxle Shift
Linkage
Clutch Linkage
Pivot Points
Chassis
Lubrication
Windshield
Washer Solvent
FLUID/LUBRICANT
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements of
NLGI Grade
2, Category LB or
Engine oil.
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of
NLGI Grade 2, Category LB
or GC-LB.
GM Optikleen@ Washer
Solvent (GM Part
No. 105 15 15)
or equivalent.
GC-LB.
USAGE FLUID/LUBRICANT
Hood Latch
Lubriplate lubricant aerosol
Assembly Pivots, (GM Part
No. 12346293
or
Spring Anchor equivalent) or lubricant meeting
and Release requirements
of NLGI Grade 2,
Pawl Category LB or GC-LB.
Hood and Door Multi-pu ose lubricant,
Hinges, Fuel Superlube
(GM Part No.
Door Hinge, Rear 1234624
1 or equivalent).
Compartment Lid
Hinges and Rear
Folding Seat.
Weatherstrip Dielectric Silicone Grease (GM Conditioning
Part No. 12345579 or equivalent).
See “Replacement Parts” in the Index for recommended
replacement filters and spark plugs.
%
7-44

Downloaded from www.Manualslib.com manuals search engine Inside of Your Chevrolet ....................... 6-44
Instrument Panel
............................. 6-46
Outside of Your Chevrolet
...................... 6-47
Special Problems
............................. 6-45
Stains
...................................... 6-45
Tires
....................................... 6-49
Vinyl
....................................... 6-46
Wheels
..................................... 6-49
Windshield and Wiper Blades
................... 6-47
Climate Control System. Standard
................... 3-1
Climate Control System with Air Conditioning
......... 3-3
Clock. Setting the
................................ 3-7
Clutch. Hydraulic
............................... 6-21
Clutch Fluid. Hydraulic
.......................... 6-21
Comfort Controls
................................ 3- 1
Compact Disc Adapter Kits ....................... 3- 16
Compact Disc Care
............................. 3-24
Compact Disc Player
............................ 3- 16
Compact Disc Player Errors
....................... 3- 19
Compact Spare Tire
............................. 5-32
Control of a Vehicle
.............................. 4-5
Convenience Net ............................... 2-46
Convertible Top
Cleaning
.................................... 6-48
Lowering
................................... 2-49
Lowering Manually ........................... 2-57
Raising Manually
............................. 2-57
Raising
..................................... 2-53 Convex Outside Mirror
.......................... 2-45
Coolant
....................................... 6-22
Heater. Engine
............................... 2-14
Surge Tank Pressure Cap
....................... 6-25
Cooling System
................................ 5-17
Courtesy Transportation
........................... 8-6
Cruise Control
................................. 2-35
Cupholders
.................................... 2-46
Customer Assistance for Text Telephone Users
......... 8-3
Customer Assistance Information
................... 8-1
Customer Satisfaction Procedure
.................... 8-1
SurgeTank
.................................. 5-17
Damage. Finish
............................... 6-50
Damage. Sheet Metal
............................ 6-49
Daytime Running Lamps
......................... 2-40
Dead Battery
................................... 5-2
Defects. Reporting Safety
......................... 8-8
Defensive Driving
............................... 4-1
Defogger. Rear Window
.......................... 3-7
Defogging
..................................... 3-6
Defrosting
..................................... 3-6
Dimensions. Vehicle
............................ 6-60
DoorLocks
..................................... 2-3
Drive. Automatic Transaxle
....................... 2-18
DriverPosition
................................. 1-11
Dolby@ B Noise Reduction ....................... 3-15

Downloaded from www.Manualslib.com manuals search engine Finish Damage ................................. 6-50
First Gear. Automatic Transaxle
.............. 2.18. 2.20
First Gear. Manual Transaxle
...................... 2-21
Flashers. Hazard Warning
......................... 5-1
Flat Tire. Changing
............................. 5-21
Fluids and Lubricants
............................ 7-43
Floor Mat Retainer
.............................. 2-46
FogLamps
.................................... 2-41
Foreign Countries. Fuel
........................... 6-3
Fourth Gear. Manual Transaxle
.................... 2-21
FrenchLanguageManual
11
Front Reading Lamps ............................ 2-42
Fuel
.......................................... 6-2
Filling Your Tank
.............................. 6-4
Gage ....................................... 2-76
In Foreign Countries ........................... 6-3
Fuses and Circuit Breakers
....................... 6-53
.I ...........................
FrontTowing ................................... 5-9
Gages Engine Coolant Temperature
.................... 2-70
Fuel
....................................... 2-76
Speedometer
................................. 2-63
Tachometer
.................................. 2-64
GAWR ....................................... 4-32
Gear Positions, Automatic Transaxle
................ 2- 16
Gear Positions, Manual Transaxle
.................. 2-21
Gross Axle Weight Rating ........................ 4-32 Gross Vehicle Weight Rating
...................... 4-32
Guide en Frangais
11
GVWR ....................................... 4-32
.. .................................
Halogen Bulbs ................................ 6-32
Hazard Warning Flashers
.......................... 5-1
Head Restraints
................................. 1-4
Headlamps
.................................... 2-39
Bulb Replacement
....................... 6.32. 6.57
Highbow Beam Changer
...................... 2-32
On Reminder
................................ 2-39
Wiring
..................................... 6-53
Hearing Impaired. Customer Assistance
.............. 8-3
High-Beam Headlamps
.......................... 2-32
Highway Hypnosis
.............................. 4-23
Hill and Mountain Roads
......................... 4-23
Hitches. Trailer
................................. 4-37
Hood
Heating
........................................ 3-5
Checking Things Under
......................... 6-6
Prop
........................................ 6-7
Release
...................................... 6-6
Horn ......................................... 2-29
Hydraulic Clutch
............................... 6-21
Hydraulic Clutch Fluid
........................... 6-21
Hydraulic Clutch System Check
................... 7-39
Hydroplaning
.................................. 4-19
9-5