34-74
- Drive in 2 dowel sleeves for bearing
flange/transmission housing.
- Tighten 12 bolts using diagonal sequence to 25
Nm.
Note: - Screw in locking bolts for selector rods.
A - 1st and 2nd gear
B - 3rd and 4th gear
C - 5th and 6th gear
D - Reverse gear
Aluminium and steel bolts must not be interchanged when installing.Tightening torques: for aluminium locking bolts = 50 Nm, and for steel
locking bolts = 70 Nm
Pa
ge 23 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
34-85
- Install complete selector shaft.
- Screw locking bolts -A- for selector shaft into transmission housing.
- Aluminium and steel bolts must not be interchanged when installing.
Tightening torques: for aluminium locking bolts = 50 Nm, and for steel
locking bolts = 70 Nm.
- Lightly oil new O-ring for cover for selector shaft and fit.
- Fit cover for selector shaft.
- Apply sealing paste AMV 188 000 02 to bolts -B- (Qty. 3) before
installing and tighten.
- Slide Torsen differential onto splines of hollow shaft.
Parts catalog - Press Torsen differential in direction of arrow, and measure distance
between top edge of bolted end cover and front edge of outer race of
ball bearing for Torsen differential.
- Determine required shim(s) from following table.
Pa
ge 34 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
