Page 15 of 55
20-67
      
CAUTION! 
     
Obtain the radio Anti-theft code from the 
customer before disconnecting the Battery 
Ground strap. 
    
-  Disconnect Battery Ground strap.
Ensure that ignition is switched OFF. 
-  Remove cover from fuel filler neck.
-  Empty as much fuel as possible through the filler neck.
-  Remove connector flange cover under luggage compartment trim.
Pa
ge 15 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3 
     
        
        Page 18 of 55
20-70
      
Removing  
     
CAUTION! 
     
Obtain the radio Anti-theft code from the 
customer before disconnecting the Battery 
Ground strap. 
    
WARNING! 
Empty the fuel tank before removing it! If it is not empty, the weight 
and sloshing fuel could lead to injury, component damage or 
possible fuel spillage.  -  Disconnect Battery Ground strap.
First ensure that ignition is switched OFF. 
-  Open fuel tank cover briefly and close again.
-  If necessary, drain fuel tank using fuel cart   Page 20
-66
 .
Pa
ge 18 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3 
     
        
        Page 25 of 55
20-76
 
    
CAUTION! 
After installation, check for continuity between Ground clamp on 
filler neck and chassis Ground. 
 Radio operating instructions    -  Connect lines according to markings:
1 - Supply line
2 - Bleed line to EVAP canister
3 - Return line
-  Re-connect fuel pump and sender for fuel gauge harness connectors.
Specification: approximately 0  .
-  Connect Ground strap to Battery with ignition OFF.
-  After connecting Battery, input radio anti-theft code-  Run door windows up to the stop using window switches.
-  Operate all window switches again for at least 1 second in "closed" 
position to activate automatic up/down. 
-  Re-set the clock.
Pa
ge 25 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3 
     
        
        Page 41 of 55
20-92
      
Removing  
     
CAUTION! 
     
Obtain the radio Anti-theft code from the 
customer before disconnecting the Battery 
Ground strap. 
    
Note:  
The fuel tank must not be filled to more than 
1/3 maximum.  -  Disconnect Battery Ground strap with ignition switched OFF.
-  Open fuel tank cover briefly and close again.
-  If necessary, drain fuel tank using fuel cart   Page 20
-66
 .
-  Remove connector flange cover under luggage compartment trim.
Pa
ge 41 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3 
     
        
        Page 47 of 55
20-98
 
    
Note:  
Ensure that fuel hoses fit tightly. 
 Radio operating instructions    -  Tighten union nut with 3217 wrench.
60 Nm 
-  Connect wiring and harness connector.
-  Connect Battery Ground strap with ignition switched OFF.
-  After connecting Battery, input radio anti-theft code
-  Run door windows up to stop using electric window lifters.
-  Operate all window lifters again for at least 1 second in "closed" 
position to activate automatic up/down. 
- Set the clock.
Pa
ge 47 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3 
     
        
        Page 50 of 55
20-101
      
Sender for fuel gauge -G, removing and 
installing
 
     
Vehicles with all wheel drive and 1.8 ltr. turbo 
or 2.8 ltr. engine  
      Observe Safety measures   Page 20
-1 .  
      Observe Rules of cleanliness   Page 20
-4 .  
     
Removing  
     
CAUTION! 
     
Obtain the radio Anti-theft code from the 
customer before disconnecting the Battery 
Ground strap. 
    
Note:  
Fuel tank must not be filled higher than 
1/3 maximum.  -  Disconnect Battery Ground strap with ignition switched OFF.
-  Open fuel tank cover briefly and close again.
-  If necessary, drain fuel tank using fuel cart   Page 20
-66
 .
Fuel supply unit, removing   Page 20
-91
 . 
Pa
ge 50 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3 
     
        
        Page 52 of 55
20-103
      
Installing  
      Installation is performed in reverse order, when 
performing, note the following:  
     
-  Install sender for fuel gauge in guide on surge 
housing outer section and press down until it 
engages  Page 20
-97
 . 
     
-  Connect battery Ground strap with ignition 
switched OFF. 
     
-  After connecting battery, input radio anti-theft 
code 
     
       Radio operating instructions        
-  Operate door windows up to the stop using 
window switches. 
     
-  Operate all window lifters again for at least 1 
second in the "closed" position to activate the 
automatic up/down. 
     
- Set the clock. 
Pa
ge 52 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3