1996 AUDI A4 fuel pump

20-96

Installing
Installation is performed in the reverse of
removal, when installing, note the following:

CAUTION!

Always refer to the latest parts catalog to
ensure that you use original equipment fuel
hose clamps.

- Install surge housing inner section, supply hose
and cover flange in the fuel tank.

Note:
For clarity, the surge housing outer and inner sections are shown in the
illustration without the fuel tank. - Place inner section of surge housing into outer section of surge
housing in tank such that notch -1- on inner section of surge housing
matches mark -2- on outer section of surge housing.
The inner section of the surge housing can be audibly pressed
downward.
- Attach 3307 pump wrench and turn surge housing inner section to the
right approx. 15 (up to the stop). Notch -1- will then be in front of mark -3- (bayonet closure)
Pa
ge 45 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3

20-104


Fuel pump, removing and installing

Vehicles with all wheel drive and 1.8 ltr. turbo or
2.8 ltr. engine
Observe Safety measures Page 20
-1 .
Observe Rules of cleanliness Page 20-4 .
Note:
The following steps describe fuel pump
installation. Removal is the reverse of the
installation steps.
Fuel pump lines -1- may not be kinked. Replace
kinked fuel lines and immediately dispose of old
parts.
- Replace O-ring -3-.
- Install fuel supply unit Page 20
-91
.
- Install sender for fuel gauge Page 20
-101
.
Pa
ge 53 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3

20-106


Fig. 1 Fuel pump, installing
- Turn fuel pump in direction of filler neck, into fuel tank, approx. 1 turn to
the left-arrows-.
Pa
ge 55 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3