Page 1 of 19
50-1
 
  
Body, front Lock carrier with attachments, removing 
and installing
 
1 - 
Hex bolt (6x) 
45 Nm (33 ft lb)
2 - 
Hex bolt 45 Nm (33 ft lb)
3 - 
Hex bolt (4x) 10 Nm (7 ft lb)
4 - 
Hex bolts (2x) 10 Nm (7 ft lb)
5 - 
Access hole for special tool For service position, attach special tool 
3369 here 
6 - 
Cowl attachment hole Attachment for service position
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        Page 2 of 19
50-2
 
  
 Repair Manual, Heating & Air Conditioning, 
Repair Group 87
   
Notes: 
 Repair Manual, Suspension, Wheels, Steering, 
Repair Group 48
    7 - 
Lock carrier 
  Removing:
 - Remove bumper  page 63
-1 .
 - Remove noise insulation panel   page 
50
-18
 . 
 - Disconnect hood lock cable   page 55
-
10
 . 
 - Drain engine coolant and disconnect 
coolant hoses   Fig. 2
 . 
 - Disconnect condenser from lock carrier 
only (do not disconnect any lines) and 
secure with wire (e.g. at front wheel). 
Do not suspend condenser by its lines.Condenser lines must not be bent or 
kinked under any circumstances. 
 - Remove hydraulic oil cooler only (do not 
disconnect lines)   Fig. 1
 . 
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        Page 3 of 19
50-3
 
  
Notes: 
 Repair Manual, Automatic Transmission, Repair 
Group 37     
Do not suspend hydraulic fluid cooler by its 
lines. 
 Hydraulic fluid cooler must not be bent or kinked 
under any circumstances 
 On vehicles with automatic transmission, 
remove ATF cooler  On vehicles with charge air cooler, remove 
intake air duct 
 - Loosen seal for hood -8- at left and right 
where fender meets lock carrier -7-. 
  - Remove bolts -3- and -4-.
A second mechanic is needed to support 
lock carrier -7- 
  - Remove bolts -1- and -2-.
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        Page 4 of 19
50-4
 
  
  Installing:
  - Install in reverse order of removal.
 - Adjust headlights.
  Adjusting:
  - Center lock carrier -7- between fenders.
 - If fenders and hood are also being 
replaced, center them in relation to one 
another before adjusting lock carrier. 
8 - 
Hood seal 
9 - 
Hood lock cable 
Disconnecting  page 55
-10
10 - 
Hole in side panel 
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        Page 5 of 19
50-5
 
    
Fig. 1  Disconnecting hydraulic fluid cooler
-  Remove screws for cooling line (for power steering) at engine support 
and transmission. 
    
 Repair Manual, General, Engine, Repair Group 19    Fig. 2  Disconnecting coolant hose
-  Drain coolant from radiator.
-  Pull out locking element for coolant line connecting flange at bottom of 
radiator and remove connecting flange. 
- Bleed coolant system. 
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        Page 7 of 19
50-7
 
  
Lock carrier service position
 
Notes: 
 
Do not remove noise insulation. Loosen only 
front quick-release screws   page 50
-18
 . 
 Bumper removed
1 - 
Combination bolt 
45 Nm (33 ft lb)
2 - 
Combination bolt 45 Nm (33 ft lb)
3 - 
Combination bolt 10 Nm (7 ft lb)
4 - 
Combination bolt 10 Nm (7 ft lb)
5 - 
Access hole for special tool For service position, attach special tool 
3369 here 
6 - 
Cowl attachment hole Attachment for service position
Pa
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        Page 8 of 19
50-8
 
  
Note:  
After assembly of the lock carrier, check headlight 
positioning and adjust if necessary.  7 - 
Lock carrier 
For service position
 - Screw special tool 3369 into threaded 
bore -5- on left side   Fig. 1
 
 - Remove left and right mounting screws -
1-. 
 - Remove mounting bolts -3- and -4- and 
pull lock carrier -7- forward. 
  - Secure lock carrier   Fig. 2
 .
8 - 
Hood seal 
9 - 
Hood lock cable 
10 - 
Hole in side panel 
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        Page 9 of 19
50-9
 
    
Fig. 1  Screw in special tool 3369
-  Screw special tool 3369 in at left and right as shown.
-  Pull lock carrier forward until rear hole in lock carrier aligns with front 
threaded hole in fender flange. 
    
Fig. 2  Secure lock carrier
-  Secure lock carrier with screws at left and right as shown.
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