46-2
 
  
Note: 
CAUTION! 
Do not allow the caliper to hang by the brake 
hose. The unsupported weight can stretch and 
damage the hose.   
Install complete repair kit.
 After installing the brake pads, depress the 
brake pedal firmly several times before moving 
the vehicle to properly seat the brake pads in 
their normal operating position. 
 The brakes can be tested on a commercial 
brake dynamometer provided the speed of the 
two dynamometer drive rollers is not more than 
5.5 km/h (3.3 mph). 
 Tightening torque for the brake lines is 15 Nm 
(11 ft lb) 
1 - 
Brake hose 
Do not disconnect the brake hose from the 
caliper when replacing brake pads. 
2 - 
Caps Remove for access to guide pin
Pa
ge 2 of 22 Front brakes, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.46.1 
46-13
 
  
CAUTION!  2 - 
Brake disc 
Always replace as a set on both wheels of 
an axle Ensure adequate thicknessTo remove, first unbolt brake caliper
  Internally ventilated brake discDiameter: 245 mm (9.65 in.)Thickness: 30 mm (1.18 in.)Wear limit: 28 mm (1.10 in.)
3 - 
Brake caliper 
 
Do not allow the caliper to hang by the brake 
hose. The unsupported weight can stretch 
and damage the hose. 
 Secure the brake caliper with a piece of wire 
in order to relieve the stress on the brake 
hose. 
 With the exception of replacing brake pads   
page 46
-16
 and servicing front brake calipers 
page 46
-11
 , no further repairs may be 
performed to the brake caliper 
4 - 
Clamping spring 
Pa
ge 15 of 22 Front brakes, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.46.1