1996 AUDI A4 Brakes ESP Electrical Testing Workshop Manual

01-339

Function test: Traction control button; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
20 - Function of
ASR/ESP button Ignition switched off Function of traction control indicator light -
K86- already checked in step 19. Multi-pin connector connected to ABS control
module -J104- and retainer catch engaged.

See continuation on next page
Pa
ge 49 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-340
Continuation: Function test: Traction control button; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
20 - Function of
ASR/ESP
button
- Switch on ignition

- Press ASR/ESP
button Traction control
indicator light -K86-
lights up - Switch off ignition.
- Detach multi-pin connector from
ABS control module -J104- and
remove.

- Press ASR/ESP
button again Traction control
indicator light -K86-
goes out - Connect VAG1598/20 test box.

See continuation on next page
Pa
ge 50 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-341
Continuation: Function test: Traction control button; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work
steps Specified
value Corrective action
20 28 + 44 Function of
ASR/ESP button Ignition switched
on.

- ASR/ESP button not
pressed 0.0 to 1.0 V
Electrical Wiring Diagrams,
Troubleshooting & Component Locations
- Check wire from terminal 28 to Ground
(GND).
- Check wiring from terminal 44 to
traction control button, terminal 6.
- Check voltage supply from terminal 5
of ASR/ESP button to terminal 15.

See continuation on next page
Pa
ge 51 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-342
Continuation: Function test: Traction control button; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
20 28 + 44 Function of
ASR/ESP
button
- ASR/ESP button
pressed 10.0 to 14.5
V

Electrical Wiring Diagrams,
Troubleshooting & Component Locations - Check wire from terminal 28 to Ground
(GND).
- Check wiring from terminal 44 to traction
control button, terminal 6.
- Check voltage supply from terminal 5 of
ASR/ESP button to terminal 15.
- If no malfunctions can be found using the
procedures in these steps, replace the
ASR/ESP button.
Pa
ge 52 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-343

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
21 1 + 28
1 + 29 Voltage supply to ABS
control module -J104- via
terminal 15 Ignition
switched on. 10.5 to 14.5
V
Electrical Wiring Diagrams,
Troubleshooting & Component
Locations - Check wiring from terminals 28
and 29 to Ground (GND).
- Check wiring from terminal 1 to
terminal 15 via fuse (10A).
Pa
ge 53 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-344

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
22 - Voltage supply of
solenoid valves via
ABS solenoid valve
relay -J106-.
Repair Manual, Brake System,
Repair Group 45
- Remove ABS solenoid valve relay -
J106-.


- Check voltage supply for ABS
solenoid valve relay -J106- at terminal
30 for open circuit or short circuit to
B+ or Ground (GND). 10.5 to
14.5 V
Electrical Wiring
Diagrams, Troubleshooting
& Component Locations - Check the relevant fuse,
25A, and repair the wiring
problem.

See continuation on next page
Pa
ge 54 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-345
Continuation: Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
22 - Voltage supply of
solenoid valves
via ABS solenoid
valve relay -J106-
.
- Check wiring from ABS solenoid valve
relay -J106- (terminal 87) to ABS
hydraulic unit -N55- (terminal 10) for
open circuit or short circuit to B+ or
Ground (GND).
- Fix the wiring problem.
- If the power supply lines
are OK, replace the relay.
- If the original malfunction
"ABS solenoid valve relay -
J106-" is still not fixed,
replace the ABS hydraulic
unit.
Pa
ge 55 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-346

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
23 - Voltage supply for
ABS return flow
pump relay -J105-
via terminal 30
Repair Manual, Brake System,
Repair Group 45
- Remove ABS return flow pump relay
-J105-.


- Check voltage supply for ABS return
flow pump relay -J105- at terminal 30
for open circuit or short circuit to
Ground (GND). 10.5 to
14.5 V
Electrical Wiring
Diagrams, Troubleshooting
& Component Locations - Check the relevant fuse,
60A, and repair wire
damage.
Pa
ge 56 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16