1996 AUDI A4 coolant reservoir

24-81

Checking primary voltage

Note:
Coolant reservoir screws must be removed and coolant reservoir must be
placed to side in order to access the harness connector. The coolant
hoses can remain connected. - Disconnect 6-pin harness connector (black) -2- to Heated Oxygen
Sensor (HO2S) -G39- before catalytic converter.

- Connect multimeter between terminal 1 and 5 for voltage
measurement.
- Switch ignition on.

Specification: 0.400 to 0.500 V
- Switch ignition off.
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24-82
If specified value is not obtained:

- Check oxygen sensor wiring.
If specified value is obtained:

- Replace Heated Oxygen Sensor (HO2S)-G39-
.

Checking oxygen sensor wires

Note:
Coolant reservoir screws must be removed and coolant reservoir must be
placed to side in order to access the harness connector. The coolant
hoses can remain connected. - Disconnect 6-pin harness connector (black) -2- to Heated Oxygen
Sensor (HO2S) -G39- before catalytic converter.
- Connect VAG1598/31 test box at wiring harness to Engine Control
Module (ECM), do not connect ECM Page 24
-19
.
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pair&id=AUDI.B5.FU07.24.2

24-90

Test requirements:

Coolant Temperature at least 80 C.

Fuse for oxygen sensor heating OK

Electrical Wiring Diagrams, Troubleshooting &
Component Locations

Test sequence

Note:
Coolant reservoir screws must be removed and coolant reservoir must be
placed to side in order to access the harness connector. The coolant
hoses can remain connected. - Disconnect 6-pin harness connector (black) -2- to Heated Oxygen
Sensor (HO2S) -G39- before catalytic converter.

If specified value is not obtained: - Connect multimeter between terminal 3 and 4 for resistance
measurement.

Specified value at room temperature: 2.5 to 10
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pair&id=AUDI.B5.FU07.24.2

24-104

Checking primary voltage

Note:
Coolant reservoir screws must be removed and coolant reservoir must be
placed to side in order to access the harness connector. The coolant
hoses can remain connected. - Disconnect 4-pin harness connector -1- (brown) to Oxygen Sensor
(O2S) behind Three Way Catalytic Converter (TWC) -G130-.

- Connect multimeter between terminal 3 and 4 for voltage
measurement.
- Switch ignition on.

Specification: 0.400 to 0.500 V
- Switch ignition off.
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11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.2

24-105
If specified value is not obtained:

- Check oxygen sensor wiring.
If specified value is obtained:

- Replace Oxygen Sensor (O2S) behind Three
Way Catalytic Converter (TWC) -G130-.

Checking oxygen sensor wires

Note:
Coolant reservoir screws must be removed and coolant reservoir must be
placed to side in order to access the harness connector. The coolant
hoses can remain connected. - Disconnect 4-pin harness connector -1- (brown) to Oxygen Sensor
(O2S) behind Three Way Catalytic Converter (TWC) -G130-.
- Connect VAG1598/31 test box at wiring harness to Engine Control
Module (ECM), do not connect ECM Page 24
-19
.
Pa
ge 37 of 46 Ox
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en sensor control, checkin
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11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.2

24-108

Test requirements:

Coolant Temperature at least 80 C.

Fuse for oxygen sensor heating OK

Electrical Wiring Diagrams, Troubleshooting &
Component Locations

Test sequence

Note:
Coolant reservoir screws must be removed and coolant reservoir must be
placed to side in order to access the harness connector. The coolant
hoses can remain connected. - Disconnect 4-pin harness connector -1- (brown) to Oxygen Sensor
(O2S) behind Three Way Catalytic Converter (TWC) -G130-.

If specified value is not obtained: - Connect multimeter between terminal 1 and 2 for resistance
measurement.

Specified value at room temperature: 6.4 to 47.5
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p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.FU07.24.2

24-112

Oxygen sensor, removing and installing


Special tools and equipment

Procedure
3337 wrench, 7-piece set Locking compound G 052 112 A3

Note:
Coolant reservoir screws must be removed and coolant reservoir must be
placed to side in order to access harness connectors. The coolant hoses
can remain connected. - Disconnect oxygen sensor harness connector and lay to side.
1 - (brown) for Oxygen Sensor (O2S) behind Three Way Catalytic
Converter (TWC) -G130-
2 - (black) for Heated Oxygen Sensor (HO2S) -G39- before catalytic
converter
- Unscrew oxygen sensor using special tool 3337.
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ge 45 of 46 Ox
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11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.2