Page 57 of 166
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- Compare display and specified values (display
fields 1-4):
Display fields
1 2 3 4
Display group 36: Oxygen Sensor (O2S) behind Three Way Catalytic Converter (TWC), Banks 1, 2
Display x.xxx V Test OFF/Test
ON
B1-S2 ok
B1-S2 n.ok x.xxx V Test OFF/Test
ON
B2-S2 ok
B2-S2 n.ok
Indicates Voltage supply to O2S behind
TWC
(Bank 1, Sensor 2) Diagnostic status
Diagnostic result Voltage supply to O2S 2 behind
TWC
(Bank 2, Sensor 2) Diagnostic status
Diagnostic result
Range 0.000 - 1.000 V --- 0.000 - 1.000 V ---
Specified
value 0.000 - 1.000 V
(can oscillate slightly) B1-S2 OK 0.000 - 1.000 V
(can oscillate slightly) B2-S2 OK
If not as specified page 24
-45
, Continuation
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Page 58 of 166
24-45
Continuation
- Road test to condition oxygen sensor (eliminate
possible contamination) and repeat test.
If the values are still NOT OK:
- Check Oxygen Sensor (O2S) heater(s) page
24
-52
.
- Briefly accelerate engine over 3000 RPM.
If the value in either display field 1 or field 3
remains constant:
page Page 24
-46
, Evaluation of display group
36.
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Page 59 of 166
24-46
Evaluation of display group 36 Display group:
36
Display fields:
1, 3
Possible malfunction cause
Corrective action
approx. 0.435 V
Open circuit in wire -4- between oxygen sensor and
ECM - Check reference voltage page 24
-47
approx. 0.440 V
Open circuit in wire -3- between oxygen sensor and
ECM
approx. 1.085 V
Short circuit to B+ in wire -4- between oxygen sensor
and ECM - Check O2S wiring, bank 1, sensor 2
page 24
-48
- Check O2S wiring, bank 2, sensor 2
page 24
-50
approx. 0.000 V
Short circuit to Ground in wire -4- between oxygen
sensor and ECM
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Page 60 of 166
24-47
Checking O2S reference voltage
- Disconnect 4-pin connector for respective
Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC).
If voltage is NOT OK:
If voltage is OK: - Connect multimeter US1119 (Fluke 83 or equivalent) between harness
connector terminals 3 and 4 (to ECM), using adapter cables from
VW1594 connector test kit.
- Start engine and measure voltage.
Specified value: 0.40 to 0.50 volts
- Switch ignition off.
- Check O2S wiring.
Bank 1, sensor 2 page 24
-48
.
Bank 2, sensor 2 page 24
-50
.
- Replace respective O2S behind TWC.
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Page 61 of 166
24-48
Checking O2S wiring, bank 1, sensor 2
- Disconnect 4-pin connector (green) for Oxygen
Sensor (O2S) behind Three Way Catalytic
Converter (TWC) -G130-.
- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
- Check wiring for open circuit between ECM/test box and 4-pin O2S
harness connector (to ECM).
Connector terminal 3 to ECM/test box socket 51
Connector terminal 4 to ECM/test box socket 52
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector.
Connector terminal 4 to ECM/test box socket 51
Specified value:
- Check shielding wire for short circuit to sensor wires.
Connector terminal 4 to ECM/test box socket 14
Connector terminal 3 to ECM/test box socket 14
Specified value:
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Page 62 of 166
24-49
If wiring is OK:
- Replace Motronic ECM -J220- page 01
-68
.
- Carry out adaptation of throttle valve control
module to ECM page 24
-150
.
- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
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Page 63 of 166
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Checking O2S wiring, bank 2, sensor 2
- Disconnect 4-pin connector (brown) for Oxygen
Sensor (O2S) 2 behind Three Way Catalytic
Converter (TWC) -G131-.
- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
- Check wiring for open circuit between ECM/test box and 4-pin O2S
harness connector (to ECM).
Connector terminal 3 to ECM/test box socket 38
Connector terminal 4 to ECM/test box socket 50
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector.
Connector terminal 4 to ECM/test box socket 38
Specified value:
- Check shielding wire for short circuit to sensor wires.
Connector terminal 4 to ECM/test box socket 14
Connector terminal 3 to ECM/test box socket 14
Specified value:
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Page 64 of 166
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If wiring is OK:
- Replace Motronic ECM -J220- page 01
-68
.
- Carry out adaptation of throttle valve control
module to ECM page 24
-150
.
- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 64 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1