Page 13 of 20
10-9
      
-  Support weight of transmission using engine 
support bridge 10-222A. 
    
-  Attach engine support adapter 3147 to bolt hole of transmission bell 
housing. 
   (Adapter installation shown with engine removed)
    
CAUTION! 
The mounting hooks and pins on the lifting device must be secured 
with locking pins.  -  Attach engine sling 2024A to engine and workshop crane 1202A.
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        Page 14 of 20
10-10
      
Mounting engine cylinder block on assembly 
stand  
    
CAUTION! 
DO NOT have the cylinder block mounted to the assembly stand 
while measuring the cylinder bores (Repair Group 13). The cylinder 
block is deformed by its own weight under these conditions and 
such stress will result in false measurements that are not accurate 
after the tension has been relieved.  -  Mount engine to stand using holding fixture VW 540 along with VW 
540/2. 
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        Page 17 of 20
10-12
      
-  Allow stop of torque support to move down onto 
rubber block under its own weight; tighten bolts 
to 45 Nm (33 ft lb). 
     
-  Align exhaust system free of stress   Repair 
Group 26.      
-  Adjust accelerator pedal cable   Repair Group 
20.      
-  Re-fill engine cooling system   Repair Group 
19.      
-  Drained coolant may only be re-used provided 
the cylinder block or the cylinder head was not 
replaced. 
     
-  Check oil level before starting engine.
     
-  Short blocks are supplied without bushing in 
crankshaft. For vehicles with automatic 
transmission, tap bushing into place before 
installing drive plate. 
     
-  Check reconditioned engines with manual 
gearbox to determine whether needle bearing is 
installed in crankshaft; install if necessary. 
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