Page 10 of 20
10-7
      
-  Loosen V-belt for hydraulic pump, viscous fan 
and generator and secure with special tool 3204.
     
-  Use screwdriver to counter-hold belt pulley for 
viscous fan and unbolt with open-end wrench 
3312. 
     
   Tightening torque with torque wrench 1331 and 
open-end wrench 3312 is 37 Nm (27 ft lb); 
without open-end wrench 3312 tightening torque 
is 70 Nm (52 ft lb). 
     
Note:  
     Refer to table for torque wrenches of a different 
length; length of torque wrench from socket drive 
to center of handle. 
     
Length of torque 
wrench  Tightening 
torques  
220 mm   33 Nm   (24 ft lb)  
280 mm   37 Nm   (27 ft lb)  
300 mm   39 Nm   (29 ft lb)  
440 mm   45 Nm   (33 ft lb)  
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        Page 17 of 20
10-12
      
-  Allow stop of torque support to move down onto 
rubber block under its own weight; tighten bolts 
to 45 Nm (33 ft lb). 
     
-  Align exhaust system free of stress   Repair 
Group 26.      
-  Adjust accelerator pedal cable   Repair Group 
20.      
-  Re-fill engine cooling system   Repair Group 
19.      
-  Drained coolant may only be re-used provided 
the cylinder block or the cylinder head was not 
replaced. 
     
-  Check oil level before starting engine.
     
-  Short blocks are supplied without bushing in 
crankshaft. For vehicles with automatic 
transmission, tap bushing into place before 
installing drive plate. 
     
-  Check reconditioned engines with manual 
gearbox to determine whether needle bearing is 
installed in crankshaft; install if necessary. 
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        Page 18 of 20
     
-  Observe tightening torque specifications.
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        Page 19 of 20
10-13
      
Tightening torques
 
     
Notes:  
     
The tightening torques apply only to lightly 
greased, oiled, plated or specially treated nuts 
and bolts. 
     It is permissible to use additional lubricants 
such as engine or gear oils, but do not use 
Molykote and do not use degreased parts. 
     Permissible tolerance for tightening torques 
15%. 
     
Bolts, nuts   M6   10 
Nm  (7 ft 
lb)  
      M8   20 
Nm  (15 ft 
lb)  
      M10   45 
Nm  (33 ft 
lb)  
      M12   60 
Nm  (44 ft 
lb)  
              
Exhaust pipe to manifold   M8   25 
Nm  (18 ft 
lb)  
AC compressor to bracket   M8   25  (18 ft 
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        Page 20 of 20
Nm   lb)  
Torque converter to drive 
plate   M8   35 
Nm  (26 ft 
lb)  
Engine support to engine 
mount  M10   45 
Nm    
Viscous coupling to 
bracket  M10   45 
Nm  (33 ft 
lb)  
Hydraulic pump to bracket   M8   25 
Nm  (18 ft 
lb)  
Generator to mounting 
bracket  M8   35 
Nm  (28 ft 
lb)  
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