Page 43 of 2492

Contents
Consumables
Identification
Oil consumption
Oil pressure
Engine - Gearbox
Engine and transmission assembly
Sump10-1
10-1
10-2
10-3
10-4
10-19
10-43
TOP AND FRONT OF ENGINE
Timing belt
Cylinder head gasketPage Page
11
Engine and
peripherals
11-1
11-12 ENGINE AND PERIPHERALS
10FUEL SUPPLY - PUMPS -
PREHEATING
Fuel supply
Fuel cut-out on impact
Fuel gallery
Injectors
Fuel filter
Pump flow
Supply pressure
Diesel equipment
Specifications
Description of the pump
Tightening torques (in daN.m)
Special notes
Idle speed settings
Microswitches
Pump
Pump - timing
Coded solenoid valve
Operating diagram
Pre-post-heating unit
Injector holder - heater plug
Fuel filter
Coolant temperature sensor
Inlet - exhaust manifolds
Pump
Brake assistance vacuum pump
Mechanical power assisted steering
pump13-1
13-3
13-8
13-9
13-10
13-11
13-15
13-16
13-17
13-18
13-20
13-22
13-23
13-27
13-28
13-29
13-30
13-36
13-37
13-39
13-40
13-41
13-4213
FUEL MIXTURE
Specifications
Throttle body
Inlet manifold
Exhaust manifold
Manifolds12-1
12-7
12-15
12-18
12-2012
Page 115 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11 F3R ENGINE
Remove:
- the timing belt (see section 11-Timing belt),
- the spark plug caps.
98899R
98900S
Disconnect:
- the pinking sensor,
- the cylinder reference sensor,
- the absolute pressure sensor and its pipe,
- the idle speed valve,
- the air and coolant sensors,
- the throttle potentiometer,
- the injectors,
- the canister solenoid valve pipe,
- the oil vapour rebreathing pipe,
- the brake servo pipe,
- the accelerator cable,
- the fuel supply and return pipes (gallery end),
- the coolant temperature sensor (9).
Remove:
- the air filter,
- hoses 3, 4, 5, 6, 7, 8,
99222R
11-17
Page 136 of 2492
FUEL MIXTURE
Throttle body
12
K7M engine
Throttle body mounting bolt
on inlet manifold 2
TIGHTENING TORQUES (in daN.m)
REMOVAL
Remove the acoustic tie bar.
Disconnect:
- the air temperature sensor (1),
- the oil vapour rebreathing pipe (2) on the
rocker box cover.
Slacken the clips (3) mounting the air sleeve (4) to
the air filter and the throttle body, then remove
the sleeve.
99359R
Disconnect :
- the accelerator cable (5),
- the throttle position potentiometer connector
(6),
- the idle speed regulation stepping motor
connector (7).
99357R
Remove the four bolts mounting the throttle
body and remove the throttle body.
99358-1R
12-11
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99239R
FUEL MIXTURE
Throttle body
12
Disconnect :
- the accelerator cable (4),
- the oil vapour rebreathing pipe (5),
- the two water hoses (6) which heat the
throttle body after clamping them using tool
Mot. 453-01.
Remove the four mounting bolts for the throttle
body and remove it.
Remove the heat shield between the throttle
body and the manifold. Throttle body mounting bolt
on inlet manifold 2
Throttle potentiometer mounting bolt 0.2
TIGHTENING TORQUES (in daN.m)
REMOVAL
Disconnect the battery.
Remove the three bolts mounting the unit to the
air filter.
99213R
Disconnect:
- the air temperature sensor (1),
- the throttle position potentiometer (8).
Slacken the clip mounting the air sleeve (2) to the
throttle body.
99238R
F3R engine
Remove the air filter and the air sleeve.
12-13
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99238R1
FUEL SUPPLY
Fuel gallery
13
Throttle body mounting bolt on manifold 2
Fuel gallery mounting nut 1
TIGHTENING TORQUES (in daN.m)
REMOVAL
Disconnect the battery.
Remove the acoustic tie bar.
Disconnect:
- the air temperature sensor (1),
- the pressure sensor (3),
- the throttle potentiometer (4),
- the cylinder reference sensor (6),
- the fuel vapour recirculation pipe (11),
- the brake servo vacuum pipe (10),
- from the manifold, the pressure sensor
vacuum pipe (7).
Slacken the clip mounting the air sleeve to the
throttle body.
Remove the three nuts mounting the air filter.
99213R1
Remove the filter and the air sleeve.
Disconnect:
- the oil vapour rebreathing pipe (9),
- the coolant temperature sensor (2),
- the idle speed regulation solenoid valve (5). F3R engine
13-5
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PUMP
Mechanical power assisted steering pump
13
CHECKING THE OIL PRESSURE
SPECIAL TOOLING REQUIRED
Mot. 453-01 Hose clamp pliers
Dir. 1204 Pressure test union
Dir. 803 Metric thread union
Fre. 1085
or Pressure gauge
Fre. 244-03
Fre. 284-06 Connecting pipe
Fit clamp Mot. 453-01 to the low pressure pump
hose.
Disconnect the high pressure pipe (take
precautions to catch the oil which will run out).
Insert union Dir. 803 (metric thread) between the
pipe and the pump.
For engines where it is fitted, remove the
pressostat on the rigid pipe (high pressure).
Connect the pressure test union
Dir. 1204 and the oil pressure gauge
Fre. 1085 (or Fre. 244-03 + Fre. 284-06).
77840R1
Connect pressure gauge Fre. 1085 (or Fre. 244-03
+ Fre. 284-06).
Remove clamp Mot. 453-01.
Top up the pump level and run the engine to
check the pressure.
Wheels in straight line:
Regardless of engine speed, the pressure should
not exceed 5 to 7 bars.
Full lock to one side:
Hold the steering at full lock, the maximum
pressure should be 79 to 86 bars.
This operation should not be prolonged to avoid a
high increase in the oil temperature.
Remove union Dir. 803 and pressure gauge
Fre. 1085 or Fre. 244-03 , cutting the supply to the
pump with clamp Mot. 453-01.
Reconnect the high pressure pipe and remove
clamp Mot. 453-01.
Top up the oil in the reservoir.
13-46
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ANTIPOLLUTION
Fuel vapour recirculation
14
OPERATING PRINCIPLE
The fuel tank is connected to the outside through
the canister.
Fuel vapour is retained by the active carbon in the
canister.
So that the fuel vapour contained in the canister
does not evaporate into the atmosphere when
the fuel tank is opened, a valve isolates the canis-
ter from the fuel tank when the fuel filler cap is
removed.
The fuel vapour contained in the canister is elimi-
nated and burnt by the engine.
To do this, a pipe connects the canister and the in-
let manifold. A solenoid valve is located on this
pipe to control bleeding of the canister.
The operating principle for the solenoid valve is to
give a variable passage diameter (depending on
an RCO signal from the injection computer).
The variation in the selection of passage diameter
for the fuel vapour in the solenoid valve results
from the balance between a magnetic field crea-
ted by the feed to the coil and the force of a re-
turn spring ensuring the valve remains closed.
CONDITIONS FOR CANISTER BLEEDING
During richness regulation
Coolant temperature greater than:
- + 55°C (F3R engine),
- + 15°C (K7M engine),
- + 70°C (E7J engine).
Air temperature greater than:
- - 10°C (F3R engine),
- + 10°C (K7M engine),
- + 20°C (E7J engine).
No load position not recognised (if the throttle
position sensor is faulty, the non-recognition of
the no load condition is replaced by an engine
speed condition
engine speedR > 1500 rpm.).
Outside richness regulation
No load position not recognised.
Coolant temperature less than +15°C for
F3R and
K7M engines (no condition for E7J engine).
If the oxygen sensor is faulty, the canister is bled
when there is no no load.
The cyclical opening ratio for the canister bleed
solenoid valve may be seen using the XR25 and
#23. The solenoid valve is closed for #23 = 0.7 %
(minimum value) except for E7J engines (no #23).
14-4
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ANTIPOLLUTION
Exhaust gas recirculation (EGR)
14
K7M engine
Mounting bolt for EGR solenoid valve 2.2
EGR solenoid valve bolt 1
Steel pipe bolts for EGR solenoid valve 1
TIGHTENING TORQUES (in daN.m)
REMOVING THE EGR SOLENOID VALVE
Remove the acoustic tie bar.
Disconnect:
- the air temperature sensor connector (1),
- the oil vapour rebreathing pipe (2).
Slacken the two clips (3) mounting the air duct (4)
and remove it.
Disconnect the accelerator cable (8).
99359R2
From the solenoid valve, disconnect:
- the vacuum pipe (5),
- the electrical connector (6).Remove the two mounting bolts for the EGR
solenoid valve, then remove the valve.
99358R1
REFITTING THE EGR SOLENOID VALVE
Renew the seal.
Refitting is then the reverse of removal.
SPECIAL NOTES
To remove the two steel pipes connecting the EGR
solenoid valve mounting to the exhaust manifold
and the inlet manifold, unclip the two clips (9) on
either side of each pipe.
14-14