Page 159 of 2492
99366R
FUEL SUPPLY
Supply pressure
13
K7M engine
Fit the 0 ; 10 bars pressure gauge and the hose
Mot. 1311-01.
Shunt terminals (3) and (5) on the fuel pump relay
located in the engine fuse box (see diagram on
page 13-2).
The pressure should be 3 bars ± 0.2.
When a vacuum of 500 mbars is applied to the
pressure regulator, the fuel pressure should be
2.5 bars ± 0.2.
CHECKING THE PUMP SAFETY VALVE (under the
same conditions as previously)
Shunt terminals (3) and (5) of the fuel pump relay
(see diagram on page 13-2).
When the fuel return pipe is clamped briefly, the
pressure should stabilise between 4.5 and 7.5
bars.
13-13
Page 160 of 2492
FUEL SUPPLY
Supply pressure
13
CHECKING THE FUEL SUPPLY PRESSURE
SPECIAL TOOLING REQUIRED
Mot. 1311-01 Fuel pressure test kit (with 0 ;+
10 bars pressure gauge included)
99217R1
Disconnect the rear fuel pipe.
Fit the three way valve (1) from tool Mot. 1311-01
and connect the 0 ; + 10 bars pressure gauge.
Shunt terminals (3) and (5) of the fuel pump relay
located in the engine fuse box.
The pressure should be 3 bars ± 0.2.When a vacuum of 500 mbars is applied to the
fuel pressure regulator, the pressure should be
2.5 bars ± 0.2.
CHECKING THE PUMP SAFETY VALVE (under the
same conditions as previously)
Shunt terminals (3) and (5) of the fuel pump relay
(see diagram on page 13-2).
When the fuel return pipe is clamped briefly by
the two position valve, the pressure should
stabilise between 4.5 and 7.5 bars.
F3R engine
13-14
Page 169 of 2492
DIESEL EQUIPMENT
Pump
13
SPECIAL TOOLING REQUIRED
B.Vi. 868 Wrench for removing high
pressure pipe
Mot. 909-02 12 sided wrench for removing
injection pump mounting
Mot. 997 Socket for removing injector
holder
Mot. 1053 Pump pulley extractor
Mot. 1054
TDC pin
Mot. 1200 Pump pulley retaining tool
REMOVAL
Battery disconnected, remove:
- the suspended engine mounting housing (1),
- the injection pump pulley housing (2).
DI1302-199183R
Immobilise the engine using tool Mot. 1054. To do
this, turn the engine so that the camshaft sprocket
index is aligned with the timing cover reference
mark.
Disconnect the fuel supply pipe at the injection
pump end.
13-23
Page 170 of 2492
DIESEL EQUIPMENT
Pump
13
Fit the pump pulley retaining tool Mot. 1200. Remove:
- the fuel return pipe,
- the high pressure pipe using tool B.Vi. 868,
- the accelerator cable,
- the connections,
- the fast idle control,
- the four rear mounting bolts,
99333-1R
Remove the pump sprocket mounting nut.
Release the sprocket from the cone using tool
Mot. 1053 (fit two plastic clips before removing
the sprocket).
99333R
99336-1R
- the three injection pump mounting bolts; to
make removing the lower bolt easier, use tool
Mot. 909-02.
Remove the pump (retain the key from the drive
cone).
13-24
Page 176 of 2492

DIESEL EQUIPMENT
Pre-post-heating unit
13
DIAGRAM KEY
104Ignition switch
163Starter
171Air conditioning clutch
206Air conditioning trifunction pressure switch
247Instrument panel
251Bi-function coolant temperature switch
257Pre-heating unit
398EGR solenoid valve
412Fast idle solenoid valve (AC version)
597Engine fuse box
642AC / pre-heating separation diode
645Passenger compartment fuse box
680Pre-heating unit n° 1
681Pre-heating unit n° 2
682Pre-heating unit n° 3
683Pre-heating unit n° 4
711Diesel fuel pump
741Altimetric capsule
743Altimetric relay
777Power feed for fuse boxConnector (A)
+ Bat+ before ignition feed
Connector (B)
1Feed to heater plugs 1 and 3
2Feed to heater plugs 2 and 4
Connector (C)
A1 / S2Load dependence solenoid valve
control
A2 / PCLoad lever microswitch information
A3 / CTNCTN type sensor coolant temperature
information
B1/+APC+ after ignition feed
B2 / DEMStarter information
B3 / TemPre-heating warning light control (via
earth)
C1 / S1Not used
C2 / -Bat Earth
C3 / ClimFast idle solenoid valve control during
post-heating phase
92206-2R
IDENTIFICATION OF CONNECTORS
13-30
Page 200 of 2492

ANTIPOLLUTION
Fuel vapour recirculation
14
CHECKING THE OPERATION OF THE CANISTER
BLEED VALVE
A malfunction in the system could cause the idle
speed to be unstable or the engine to stall.
Check the circuit conforms (see diagrams).
Take care to check that the pipe marked "CAN"
on the solenoid valve is connected to the canister.
Check the condition of the pipes up to the fuel
tank.
97393R4
1Inlet manifold
2Canister bleed solenoid valve
3Canister
4Fuel tankAt idle speed, check by connecting a pressure
gauge (- 3 ; +3 bars) (Mot. 1311-01) to the "CAN"
outlet on the solenoid valve, that there is no
vacuum (in the same manner, check the command
value read by the
XR25 using #23 remains at a
minimum X = 0.7 % for F3R and K7M engines). Is
there a vacuum ?
YESIgnition off, use a vacuum pump to apply a
vacuum of 500 mbars to the solenoid valve
at (C). The vacuum should not vary by more
than 10 mbars in 30 seconds.
Does the pressure vary?
YESThe solenoid valve is faulty, renew
it. Air must also be blown into the
pipe connecting the solenoid valve
to the canister to eliminate any
particles of active carbon.
NOThere is an electrical fault - check
the circuit.
NOUnder bleeding conditions (engine not at
idle speed, engine warm), there should be
an increase in the vacuum (at the same
time, the value for #23 on the XR25 should
increase forF3R and K7M engines).
The fuel tank breather pipe can also be checked.
After removing the filler cap, use a vacuum pump
to apply a vacuum to the pipe at (B). If a vacuum
can be applied to the pipe this shows that the
overfilling valve is correctly sealed.
As soon as the filler cap is replaced, however, the
vacuum should disappear quickly as the pipe is no
longer blocked and the internal degassing
chambers in the fuel tank are connected.
14-8
Page 231 of 2492
INJECTION
General
17
E7J engine
1Injection computer
2Coolant temperature sensor (white connector)
3TDC sensor
4Fuel vapour recirculation solenoid valve
5Ignition power module
6Idle speed regulation micromotor
7Throttle position potentiometer
8Absolute pressure sensor
NOTES:
• the injector and the air temperature sensor are integral in the upper section of the throttle body (see sec-
tion 12),
• the pinking sensor is located under the inlet manifold,
• the diagnostic socket is located in the passenger compartment connection unit.
LOCATION OF COMPONENTS
17-7
Page 233 of 2492
INJECTION
General
17
K7M engine
1Injection computer
2Pinking sensor
3Coolant temperature sensor
4TDC sensor
5Fuel vapour recirculation solenoid valve
7Idle speed regulation stepping motor
8Throttle position potentiometer
9Air temperature sensor
10Absolute pressure sensor
11Canister
12Coil for cylinders 1 - 4
13Coil for cylinders 2 - 3
14Fuel pump relay
15Anti-interference condenser
16Air filter
17Oxygen sensor
18Power assisted steering pressostat
19EGR solenoid valve
20Vacuum reservoir
21EGR air filter
LOCATION OF COMPONENTS
17-9