Page 679 of 873

76CHASSIS AND BODY
12
REPAIR REAR DOOR TRIM PANEL
Service repair no - 76.34.09
Remove
1.Remove the two screws securing the door pull
and remove it from the door.
2.Remove the finisher from the inner door handle.
3.Using a trim panel removing tool release the
seventeen trim panel fasteners and withdraw the
panel from the door.
4.If necessary remove the sixteen screws securing
the stowage bins to the trim panel and detach
the bins.
Refit
5.Reverse removal procedure.REAR DOOR LOCK AND INNER AND OUTER
RELEASE HANDLES
Service repair no - 76.37.16/74/77/78
Remove
1.Disconnect battery negative lead.
2.Remove the door pull, the trim panel and the
vapour protective sheet, to allow access to the
door handles and lock mechanisms.
3.Disconnect the inner release handle connecting
rod at the lock.
4.Remove the two screws securing the inner
handle and withdraw the handle complete with
connecting rod.
NOTE: Two identical 'Y' shaped levers
(bellcranks) are fitted to the rear door lock
mechanism and are referred to as inner
and outer 'Y' levers; the inner one being the
nearest to the inner door panel.
5.If fitted, remove the central locking actuator
control rod link from the actuator and from the
inner 'Y' lever.
6.Detach the remote button connecting rod at the
inner 'Y' lever and withdraw from inside the door.
7.Detach the lock and barrel connecting rods from
the upper leg of the inner 'Y' lever.
Page 685 of 873
76CHASSIS AND BODY
18
REPAIR HEADLINING
Service repair no - 76.64.01/14
Remove
1.Disconnect battery negative lead.
2.Remove the lower trim panels from the rear
compartment.
See rear compartment lower
trim panels.
3.Remove the alpine light trim casing.See alpine
light trim casing.
4.Remove the front bodyside trim casing.See
front bodyside trim casing.
5.Remove the roof lights from the headlining
pocket and from the headlining.
6.Remove the front grab handles.
7.Remove the sun visors and their retaining clips.
8.Remove the front headlining pocket.9.Remove the finishers from the sun roof
apertures.
10.Release the headlining from the channel above
the rear door and manoeuvre it from the vehicle
through the rear door.
11.If the existing headlining is being replaced, if
fitted, remove the passenger net pockets and fit
them to the new headlining.
Refit
12.Reverse removal procedure.
Page 700 of 873
![LAND ROVER DISCOVERY 1995 Workshop Manual CHASSIS AND BODY
33
REPAIR WINGS [FENDERS]
Service repair no - 76.10.24
Remove
1.Disconnect battery negative lead.
2.Remove the headlamp surround.
3.Remove the front bumper assembly.
4.Remove the indi LAND ROVER DISCOVERY 1995 Workshop Manual CHASSIS AND BODY
33
REPAIR WINGS [FENDERS]
Service repair no - 76.10.24
Remove
1.Disconnect battery negative lead.
2.Remove the headlamp surround.
3.Remove the front bumper assembly.
4.Remove the indi](/manual-img/64/57248/w960_57248-699.png)
CHASSIS AND BODY
33
REPAIR WINGS [FENDERS]
Service repair no - 76.10.24
Remove
1.Disconnect battery negative lead.
2.Remove the headlamp surround.
3.Remove the front bumper assembly.
4.Remove the indicator repeater light.
5.Remove the four screws securing the wing
[fender] at the 'A' post.
6.Remove the bolts securing the bottom of the
wing [fender] at the bumper retaining bracket
and at the sill finisher.
7.If removing the RH wing [fender] loosen the
radio aerial securing nut.
8.Remove the seven bolts from the drain channel
in the top of the wing [fender].
9.Break the sealed joints at the valance and 'A'
post; then complete the removal of the wing
[fender]. If removing a RH wing withdraw the
wing [fender] sufficiently to allow removal of the
aerial before completing the removal.Cleaning/painting
10.Thoroughly clean all traces of existing sealant
from the sealing faces of the valance and 'A'
post.
11.Paint the cleaned surfaces with etch primer.
12.If the existing wing [fender] is to be refitted
repeat the cleaning and painting procedure on
the wing [fender] sealing surfaces.
Refit
13.Apply 3M 8572 Bolted Panel Sealer to the joint
faces on the valance and 'A' post and to the
bracket face.
14.Refit the wing [fender], on RH wings [fenders] fit
the radio aerial, and secure with the bolts and
screws ensuring that the wing [fender] correctly
aligns with the bonnet [hood].
Page 705 of 873
76CHASSIS AND BODY
38
REPAIR SUNROOF ASSEMBLY - ELECTRICAL, FRONT
AND REAR
Service repair no - 76.82.59
Remove
Refer to sunroof components illustration J5483
1.Ensure sunroof is in normally closed position.
2.Disconnect battery negative lead.
3.Remove headlining.
See headlining.
4.Disconnect electric motor wiring plug.See
sunroof electric motors.
5.Remove screws and detach electric motor from
clamping frame.
6.Disconnect drain tubes from each side of
clamping frame.
7.Remove 13 fixings and remove clamping frame
from upper frame.
8.Remove upper frame assembly.
Refit
9.Position upper frame assembly into roof
aperture.
10.Locate clamping frame and reconnect drain
tubes.
11.Loosely fit screws, centralise upper frame and
clamping frame assemblies and then tighten
screws.
12.Reverse removal procedure.
Page 706 of 873

CHASSIS AND BODY
39
REPAIR SUNROOF ELECTRIC MOTORS
Service repair no - 76.82.84/85
FRONT MOTOR
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle A.
3.Remove switch panel from stowage pocket
panel
4.Remove interior lamp from stowage pocket
panel
5.Remove alarm ultrasonic unit.
6.Unscrew ten fixings and remove stowage pocket
from headlining.
7.Disconnect motor wiring multiplug.
8.Remove three screws and motor.
Refit
9.Reverse removal procedure.
CAUTION: Ensure the motor is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the motor drive spindle in the rack - this may
result in incorrect operation of the sunroof.REAR MOTOR
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle.
3.Remove headlining.
See headlining.
4.Disconnect motor wiring multiplug.
5.Remove three screws and motor.
Refit
6.Reverse removal procedure.
CAUTION: Ensure the motor is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the motor drive spindle in the rack - this may
result in incorrect operation of the sunroof.
Page 707 of 873
76CHASSIS AND BODY
40
REPAIR SUNROOF ELECTRIC CONTROL UNIT
Service repair no - 76.82.73
The control unit serves both front and rear sunroofs
and is sited above the front switches behind
headlining.
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position.
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle.
3.Remove switch panel from stowage pocket
panel
4.Remove interior lamp from stowage pocket
panel
5.Remove alarm ultrasonic unit.
6.Unscrew ten fixings and remove stowage pocket
from headlining.
7.Disconnect electric plugs from control unit.
8.Remove two retaining screws and control unit.
Refit
9.Reverse removal procedure.
Page 710 of 873
CHASSIS AND BODY
43
REPAIR SUN BLIND ASSEMBLY
Service repair no - 76.82.78
Remove
1.Open sunroof to the tilt position.
2.Remove the trim finisher from the sunroof
surround.
3.Release the headlining locally to access under
clamping frame of the sunroof.
4.Lever forward and upward the rear leg of 3
retaining clips to release sun blind roll assembly.
Refit
5.Ensure front leg of retaining clips are located.
6.Push in rear leg of retaining clip.
7.Reverse removal procedure.CENTRE CONSOLE
Service repair no - 76.52.02
Remove
1.Disconnect battery earth lead.
2.Release tranfer gear lever gaiter from console.
3.Remove transfer gear lever gaiter and knob
assembly.
4.Release gear selector lever gaiter from centre
console.
5.Remove gear selector lever gaiter and knob
assembly.
6.Remove centre console rubber mat.
Page 712 of 873

CHASSIS AND BODY
45
REPAIR Refit
20.Position centre console assembly, ensuring
harnesses and connectors are not trapped and
are routed to their correct locations.
21.Connect cigar lighter multiplug and illumination
bulb Lucar.
22.Align centre console to body fixings and fascia.
23.Fit and tighten screws securing centre console to
body.
24.Lubricate hand brake lever to cable clevis pin.
25.Align hand brake cable to lever, fit clevis pin and
secure with clip.
26.Secure hand brake lever gaiter to centre
console.
Models fitted with electric front seats
27.Position electric front seat switches,connect
multiplugs and secure to centre console.
All models
28.Position centre console switch pack and connect
multiplugs to switches.
29.Align switch pack to centre console and secure
with screws.
30.Fit centre console switch pack cover.
31.Fit centre console rubber mat.
32.Fit gear selector lever knob and secure gaiter.
33.Fit transfer gear lever knob and secure gaiter.
34.Reconnect battery earth lead.DRINKS TRAY
Service repair no - 76.46.41
Remove
1.Disconnect battery negative lead.
2.Remove ash tray.
See ash tray - dash panel
central louvre panel.
3.Remove switch pack.See switch pack - dash
panel central louvre panel.
4.Remove 6 screws securing drinks tray to dash
panel central louvre panel.
5.Remove drinks tray.
Refit
6.Position drinks tray to dash panel central louvre
panel and secure with screws.
7.Fit switch pack.
See switch pack - dash panel
central louvre panel.
8.Fit ash tray.See ash tray - dash panel central
louvre panel.
9.Connect battery negative lead.