CHASSIS AND BODY
49
REPAIR Refit
CAUTION: When refitting avoid trapping
electrical wiring.
29.Reverse removal procedure.
30.With assistance: Position dash panel and
connect dash harness multiplugs to fusebox and
main harness.
31.Reverse removal procedure. Ensure dash panel
upper bracket studs are located before the 4
lower brackets.
32.Reverse removal procedure. Disconnect
glovebox switch Lucars to ease fitting of relay
bracket.WINDSCREEN GLASS
Service repair no - 76.81.01
Information
The following equipment is required:
·Cutting wire and handles
·Windscreen repair kit (see Technical
Bulletin).
See Electrical Trouble Shooting
Manual.Windscreen Glass Replacement.
·Sealant applicator gun.
·Suction cup lifters.
The following materials are included in the windscreen
repair kit:
·Glass cleaning solvent - 'Betawipe' Glass
activator (yellow cap).
·Cotton buds.
·Glass primer - 'Betaprime'(green cap).
·Body primer - 'Betaprime' paint/plastic
primer (red cap).
·Betaseal Adhesive sealant.
NOTE: The adhesive sealant cures in 6 to 8
hours
CAUTION: Once existing sealant is cut, the
exposed surfaces oxidises in
approximately 90 minutes. The refit
procedure must be completed within this time
span to prevent the sealant oxidising, to effect a
satisfactory joint.
CAUTION: If the windscreen aperture body
flange shows signs of corrosion it must be
treated with anti corrosion primer and
repainted. Newly painted areas must then be left
for 8 hours or more before applying adhesive
sealant.
ELECTRICAL
1
REPAIR FUSE BOX - INTERIOR
Right Hand Drive shown
The interior fusebox is fitted below the steering column, behind the trim panel. It comprises of three integral units.
'A'Main fusebox,'B'Satellite 2,'C'Satellite 1.
A label in the fusebox cover shows the circuits protected, the fuse rating and their locations. Access is by
releasing the fixing screws and lowering the panel.
'A' Main fusebox
1. Stop lights, direction indicators
2. LH side light
3. Radio/cassette/CD player
4. RH headlight main beam
5. LH headlight main beam
6. Cigar lighter
7. Airbag SRS
8. RH side lights
9. Rear fog guard lights
10. RH headlight dipped beam
11. LH headlight dipped beam
12. Multi-function unit
13. Ignition feed for Multi-function unit
14. Instruments, reversing lights
15. Air conditioning, windows
16. Washers & wipers - front
17. Starter, glow plug
18. Wash/wipe - rear, mirrors, cruise control
'B' Satellite 2
1. Electric windows - front
2. Electric windows - rear
3. Anti-lock braking
4. Central door locking
5. Electric sun roof
6. Trailer lights
'C' Satellite 1
1. Anti-theft alarm
2. Headlight washers
3. Engine management
4. Anti-lock brakes
5. Anti-theft alarm
6. Rear air conditioning, heater
'D' Spare fuses (5 off)
86ELECTRICAL
2
REPAIR FUSE BOX - ENGINE COMPARTMENT
The fusebox is located on the right side of the engine compartment. The circuits protected and their locations are
shown on the inside of the fusebox cover. To change a main circuit fuse prise off protective cover A and remove
retaining screws.
Fuses
1. Heated rear window
2. Sidelights
3. Air conditioning
4. Hazard warning lights, horn
5. ABS valve
6. Fuel pump
7. Fuel injectors
A Main circuit fuses
8. ABS pump
9. Ignition circuits
10. Lighting
11. Window lift, central door locking, rear blower
12. Heater, air conditioning
13. Generator
