Page 712 of 976

CHASSIS AND BODY
45
REPAIR Refit
20.Position centre console assembly, ensuring
harnesses and connectors are not trapped and
are routed to their correct locations.
21.Connect cigar lighter multiplug and illumination
bulb Lucar.
22.Align centre console to body fixings and fascia.
23.Fit and tighten screws securing centre console to
body.
24.Lubricate hand brake lever to cable clevis pin.
25.Align hand brake cable to lever, fit clevis pin and
secure with clip.
26.Secure hand brake lever gaiter to centre
console.
Models fitted with electric front seats
27.Position electric front seat switches,connect
multiplugs and secure to centre console.
All models
28.Position centre console switch pack and connect
multiplugs to switches.
29.Align switch pack to centre console and secure
with screws.
30.Fit centre console switch pack cover.
31.Fit centre console rubber mat.
32.Fit gear selector lever knob and secure gaiter.
33.Fit transfer gear lever knob and secure gaiter.
34.Reconnect battery earth lead.DRINKS TRAY
Service repair no - 76.46.41
Remove
1.Disconnect battery negative lead.
2.Remove ash tray.
See ash tray - dash panel
central louvre panel.
3.Remove switch pack.See switch pack - dash
panel central louvre panel.
4.Remove 6 screws securing drinks tray to dash
panel central louvre panel.
5.Remove drinks tray.
Refit
6.Position drinks tray to dash panel central louvre
panel and secure with screws.
7.Fit switch pack.
See switch pack - dash panel
central louvre panel.
8.Fit ash tray.See ash tray - dash panel central
louvre panel.
9.Connect battery negative lead.
Page 714 of 976

CHASSIS AND BODY
47
REPAIR
14.Remove 2 screws securing louvre panel.
15.Remove louvre panel from dash panel.
Refit
16.Position louvre panel, feed harness connectors
through their correct apertures,and align to dash
panel.
CAUTION: When refitting avoid trapping of
electrical wiring.
17.Fit and tighten screws securing louvre panel.
18.Fit panel retaining screw cover.
19.Position heater control unit to panel and secure
with screws.
20.Fit heater graphic display panel and secure with
screws.
21.Fit heater control and blower switch knobs.
22.Fit clock.
See ELECTRICAL, Repair, clock.
23.Position coin tray and secure to tags.
24.Position radio cage, feed electrical connectors
and aerial through cage, and position to panel.
25.Bend back radio cage retaining tags.
26.Fit radio.
See ELECTRICAL, Repair, radio.
27.Connect battery negative lead.DASH PANEL ASSEMBLY
Service repair no - 76.46.23
Remove
1.Move front seats to rearmost position.
2.Disconnect battery negative lead.
3.Disconnect air bag multiplugs under dash panel.
CAUTION: When air bags are fitted,
reference must be made to the Airbag
Supplementary Restraint System section.
4.Remove passenger glove box.
5.Remove driver's side access panel.
6.Remove centre console assembly.
See centre
console.
7.Remove airbag from steering wheel.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, driver's airbag module.
8.Remove passenger's airbag from dash panel.
See SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, passenger's airbag module.
9.Release clamp and lower steering column.
10.Remove steering wheel.
See STEERING,
Repair, steering wheel.
11.Remove column switch.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, column switch assembly.
12.Remove instrument binnacle.See
ELECTRICAL, Repair, instrument binnacle.
13.Remove radio.See ELECTRICAL, Repair,
radio.
14.Remove exterior mirrors switch panel.
15.Remove coin tray.
16.Remove switch panel.
17.Remove clock.
18.Undo screw securing mounting bracket and
position passenger's side relay assembly aside.
19.Set heater controls fully clockwise.
Page 725 of 976

76CHASSIS AND BODY
58
REPAIR MUD FLAP - REAR - LH
Service repair no - 76.10.85
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove 5 nuts and bolts securing mud flap to
body and bumper valance.
3.Remove mud flap.
Refit
4.Position mud flap to body, fit bolts and tighten
nuts to
10 Nm (7 lbf ft).
5.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.
REAR COMPARTMENT LOWER TRIM PANEL - LH
- WITH REAR AIR CONDITIONING FITTED
Service repair no - 76.13.03/20
Remove
1.Remove rear fold down seat.
See rear fold
down seats.
2.Remove fold down rear seat belts.See rear
fold down seat belts - lh - with rear air
conditioning fitted.
3.Remove 'E' post trim casing.See 'E' post trim
casing - lh - with rear air conditioning fitted.
4.Release load space cover end sleeve from
mounting bracket.
5.Remove load space cover.
6.Press rear seat squab release button and fold
squab forward.
7.Remove 2 screws securing load space cover
mounting bracket.
8.Remove mounting bracket.
Page 726 of 976

CHASSIS AND BODY
59
REPAIR
9.Remove 5 trim studs securing trim panel.
10.Remove trim panel.
Refit
11.Fit and align trim panel.
12.Fit trim panel retaining studs.
13.Position load space cover mounting bracket and
secure with screws.
14.Fold rear seat squab back and secure to latch.
15.Position load space cover to mounting brackets
and secure.
16.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
17.Fit fold down rear seat belts.See rear fold
down seat belts - lh - with rear air
conditioning fitted.
18.Fit rear fold down seat.See rear fold down
seats.
'E' POST TRIM CASING - RH
Service repair no - 76.13.13/03
Remove
1.Remove rear speaker.
See ELECTRICAL,
Repair, rear speaker.
2.Release 2 'E' post finisher retaining studs from
alpine light trim.
3.Release 2 'E' post finisher retaining clips from
lower trim panel.
4.Remove 'E' post finisher.
Refit
5.Position 'E' post finisher clips to lower trim panel.
6.Secure 'E' post finisher studs to alpine light trim.
7.Fit rear speaker.
See ELECTRICAL, Repair,
rear speaker.
Page 736 of 976
CHASSIS AND BODY
69
REPAIR FRONT SEAT BELTS - 5 DOOR (96 MODELS)
Service repair no - 76.73.10
Remove
1.Move the seat to gain access to the seat belt
mountings.
2.Remove the cover and securing bolt to release
the upper mounting and spacer from the 'B' post
adjustable mounting.
3. Electric seats only:Release fixings securing
the seat side valance.
4.Remove the side valance.
5.Remove the Torx bolt securing the lower
mounting to the seat.
6.Detach the door seals from the 'B' post
sufficiently to allow removal of the lower trim
panel from the post.
7.Release the seat belt from the split section at the
top of the trim panel and withdraw the panel.
Page 748 of 976
80HEATING AND VENTILATION
6
REPAIR BLOWER MOTOR UNIT - HEATER AND AIR
CONDITIONING
Service repair no - 80.20.17
Service repair no - 82.25.54.
Remove
1.Move seats to rear most position.
2.Disconnect battery negative lead.
3.Remove fascia panel assembly.
See CHASSIS
AND BODY, Repair, Dash Panel Assembly
4.Remove 2 nuts securing lower brackets to
toeboard.
5.Manoeuvre blower unit from heater unit and
remove.
Refit
6.Reverse removal procedure. Ensure seal
between blower and heater unit is tight.BLOWER MOTOR
Service repair no - 80.20.17
Service repair no - 82.25.33.
Remove
1.Remove blower motor unit.
See Blower Motor
Unit - Heater and Air Conditioning
2.Release wiring harness retaining clip.
3.Remove 3 screws securing casing.
4.Remove blower motor assembly.
Page 831 of 976

ELECTRICAL
11
REPAIR HANDSET INITIALISATION
NOTE: New handsets are supplied in pairs.
If a new handset is required, it will require
initialisation to the ECU using the
following procedure:
1.Starting conditions: ignition off, doors unlocked,
bonnet switch depressed.
2.Carry out instructions 3. to 9. within 8 seconds.
3.Switch ignition ON.
4.Switch ignition OFF.
5.Lock doors.
6.Unlock doors.
7.Release bonnet switch.
8.Switch ignition ON.
9.Switch ignition OFF.
If alarm is correctly accessed, horn will sound and
LED will light. It is now possible to programme two
handsets of correct frequency to vehicle alarm ECU.
This must be carried out within two minutes.
10.Press and hold down button on first handset until
dash LED flashes.
11.Repeat instruction 10. for second handset.
12.The LED will extinguish if both handsets have
been initialised correctly.CENTRAL DOOR LOCKING
Where electrically operated central door locking is
fitted, locking or unlocking the drivers door from
outside by key operation, or from the inside with the
sill knob automatically locks or unlocks the passenger
and rear doors.
Front and rear passenger doors can be independently
locked or unlocked from inside the vehicle by sill knob
operation but can be overidden by further operation of
the driver's door locking control.
On rear doors, where side facing fold down seats are
fitted, a child safety lock is provided which can be
mechanically pre-set to render the interior door
handles inoperative.
Failure of a door actuator will not affect the operation
of the remaining doors and the door with the
inoperative actuator can still be locked or unlocked
manually.
The actuator unit fitted to the driver's door is the
master actuator and is identified from the actuators
fitted to the passenger and rear doors by having a
white connecting link, whereas the passenger and
rear door actuators have grey coloured connecting
links.
NOTE: Actuator units are non-servicable, if
a fault should occur replace the unit with a
new one.
Page 846 of 976
86ELECTRICAL
26
REPAIR TRAILER SOCKET
Remove
1.If fitted remove the RH side facing seat
See
CHASSIS AND BODY, Repair, Rear Fold
Down Seats
2.Remove the rear lower side trim panelSee
CHASSIS AND BODY, Repair, Rear
Compartment Lower Trim Panels
3.Raise the carpet adjacent to the RH rear quarter
panel.
4.Disconnect the trailer socket lead multi-plug from
the RH body harness.
5.Displace the rubber grommet in the floor and
pass the socket lead through to the underside of
the vehicle.
6.Remove the securing screws and withdraw the
trailer socket from the towing hook mounting
bracket.
Refit
7.Reverse removal procedure.