1995 JEEP YJ coolant

FLUID CAPACITIES
Fuel Tank
XJ .....................................................76.4 L (20.2 gal.)
YJ(Standard) ......................................56.8 L (15 gal.)
YJ(Optional) .......................................75.7 L (20 gal.)
Engine Oil
2.5L ......................................................3.8 L (4.0 qts.)
4.0L ......................................................5.7 L (6.0 qts.)
Cooling System
2.5L(XJ).............................................9.5 L* (10 qts.*)
2.5L(YJ) ........................................8.5 L** (9.0 qts.**)
4.0L(XJ) ........................................11.4 L* (12.0 qts.*)
4.0L(YJ) ......................................9.9 L** (10.5 qts.**)
* Includes (2.2 L) (2.3 qts) for coolant recovery res-
ervoir.
** Includes (0.9 L) (1.0 qt.) for coolant recovery res-
ervoir.
Automatic Transmission
Dry fill capacity.*
AW4 (XJ-4.0L) ...................................8.0 L (16.9 pts.)
30RH (YJ-2.5L) .................................8.2 L (17.5 pts.)
32RH (YJ-4.0L) .................................8.2 L (17.5 pts.)
*Depending on type and size of internal cooler,
length and inside diameter of cooler lines, or use ofan auxiliary cooler, these figures may vary. Refer to
Group 21, Transmission for proper fluid fill proce-
dure.
Manual Transmission
AX4/5 (4X2) .........................................3.3 L (3.5 qts.)
AX5 (4X4) ............................................3.2 L (3.3 qts.)
AX15 (4X2) ..........................................3.1 L (3.2 qts.)
AX15 (4X4) ......................................3.15 L (3.32 qts.)
Fill to bottom of fill hole.
Transfer Case
SELEC-TRAC 242(XJ) .......................1.4 L (3.0 pts.)
COMMAND-TRAC 231(XJ) ...............1.0 L (2.2 pts.)
COMMAND-TRAC 231(YJ-Man Trans) ..1.5 L (3.25
pts.)
COMMAND-TRAC 231(YJ-Auto Trans) ....1.0 L (2.2
pts.)
Front Axle
MODEL 30 (YJ) ..............................1.65 L (3.76 pts.)
MODEL 30 (XJ) ..............................1.48 L (3.13 pts.)
Rear Axle
MODEL 35 (XJ-YJ) ........................1.6 L (3.38 pts.*)
8-1/4 (XJ) .........................................2.08 L (4.4 pts.*)
* When equipped with TRAC-LOK, include 2
ounces of Friction Modifier Additive.
JLUBRICATION AND MAINTENANCE 0 - 3

MAINTENANCE SCHEDULES
INTRODUCTION
There are two maintenance schedules that show
proper service intervals for Jeep Cherokee and Jeep
Wrangler vehicles. Use the schedule that best de-
scribes the conditions the vehicle is operated under.
When mileage and time is listed, follow the interval
that occurs first.
ScheduleÐAlists all the scheduled maintenance
to be performed under normal operating conditions.
ScheduleÐBis a schedule for vehicles that are
usually operated under one or more of the following
conditions.
²Frequent short trip driving less than 5 miles (8
km).
²Frequent driving in dusty conditions.
²Trailer towing or heavy load hauling.
²Frequent long periods of engine idling.
²Sustained high speed operation.
²Desert operation.
²Frequent starting and stopping.
²Cold climate operation.
²Off road driving.
²Commercial service.
²Snow plow operation.
²More than half of vehicle operation occurs in
heavy city traffic during hot weather (above 90É F).
AT EACH STOP FOR GASOLINE
²Check engine oil level and add as required.
²Check windshield washer solvent and add as re-
quired.
ONCE A MONTH
²Check tire pressure and look for unusual tire wear
or damage.
²Check fluid levels of coolant reservoir, brake mas-
ter cylinder, power steering and transmission. Add
fluid as required.
²Check all lights and other electrical items for cor-
rect operation.
²Inspect battery and clean and tighten terminals as
required.
²Check rubber seals on each side of the radiator for
proper fit.
AT EACH OIL CHANGE
²Inspect exhaust system.
²Inspect brake hoses.
²Rotate the tires at each oil change interval shown
on ScheduleÐA: (7,500 Miles) or every other interval
shown on ScheduleÐB: (6,000 Miles).
²Check engine coolant level, hoses, and clamps.
²Lubricate 4x4 steering linkage.
²Lubricate propeller shaft universal joints and slip
spline, if equipped.After completion of off-road (4WD) operation, the
underside of the vehicle should be thoroughly in-
spected. Examine threaded fasteners for looseness.
HARSH SURFACE ENVIRONMENTS
After vehicle operation in a harsh surface environ-
ment, the following components should be inspected
and cleaned as soon as possible:
²Brake drums.
²Brake linings.
²Front wheel bearings (2WD vehicles only).
²Axle coupling joints.
This will prevent wear and/or unpredictable brake
action.
EMISSION CONTROL SYSTEM MAINTENANCE
The schedule emission maintenance listed inbold
typeon the following schedules, must be done at the
mileage specified to assure the continued proper
functioning of the emission control system. These,
and all other maintenance services included in this
manual, should be done to provide the best vehicle
performance and reliability. More frequent mainte-
nance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
SCHEDULEÐA
7,500 MILES (12 000 KM) OR AT 6 MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
15,000 MILES (24 000 KM) OR AT 12 MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
22,500 MILES (36 000 KM) OR AT 18 MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Inspect brake linings.
30,000 MILES (48 000 KM) OR AT 24 MONTHS
²Replace air cleaner element.
²Replace spark plugs.
²Adjust belt tension on non-automatic tensioning
drive belts.
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
²Drain and refill automatic transmission.
²Drain and refill transfer case.
0 - 4 LUBRICATION AND MAINTENANCEJ

37,500 MILES (60 000 KM) OR AT 30 MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill manual transmission.
45,000 MILES (72 500 KM) OR AT 36 MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
²Inspect brake linings.
²Flush and replace engine coolant, regardless of
mileage.
52,500 MILES (84 500 KM) OR AT 42 MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Flush and replace engine coolant if not done at 36
months.
60,000 MILES (96 500 KM) OR AT 48 MONTHS
²Replace air cleaner element.
²Replace distributor cap and rotor.
²Replace ignition wires.
²Replace spark plugs.
²Adjust or replace drive belts.
²Change engine oil.
²Replace engine oil filter.
²Replace fuel filter. (See Note #1)
²Lubricate steering linkage.
²Drain and refill automatic transmission.
²Drain and refill transfer case.
67,500 MILES (108 500 KM) OR AT 54
MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Inspect brake linings.
75,000 MILES (120 500 KM) OR AT 60
MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
²Drain and refill manual transmission.
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
82,500 MILES (133 000 KM) OR AT 66
MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
90,000 MILES (145 000 KM) OR AT 72
MONTHS
²Replace air cleaner element.
²Replace spark plugs.
²Adjust drive belts.
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
²Inspect brake linings.
²Drain and refill automatic transmission.
²Drain and refill transfer case.
97,500 MILES (157 000 KM) OR AT 78
MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
105,000 MILES (169 000 KM) OR AT 84
MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
112,500 MILES (181 000 KM) OR AT 90
MONTHS
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Inspect brake linings.
²Drain and refill manual transmission.
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
120,000 MILES (193 000 KM) OR AT 96
MONTHS
²Replace air cleaner element.
²Replace distributor cap and rotor.
²Lubricate steering linkage.
²Drain and refill automatic transmission.
²Drain and refill transfer case.
²Replace ignition wires.
²Replace spark plugs.
²Adjust or replace drive belts.
²Change engine oil.
²Replace engine oil filter.
²Replace fuel filter. (See note #1)
JLUBRICATION AND MAINTENANCE 0 - 5

SCHEDULEÐB
3,000 MILES (4 800KM)
²Change engine oil.
²Replace engine oil filter.
6,000 MILES (9 600KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
9,000 MILES (14 400KM)
²Change engine oil.
²Replace engine oil filter.
12,000 MILES (19 200KM)
²Change engine oil.
²Replace engine oil filter.
²Drain and refill automatic transmission.
²Change front and rear axle fluid.*
²Lubricate steering linkage (4x4).
²Inspect brake linings.
15,000 MILES (24 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x2).
²Inspect air cleaner element, replace as necessary.
18,000 MILES (29 000KM)
²Change engine oil.
²Replace engine oil filter.
²Drain and refill Manual transmission fluid.
²Lubricate steering linkage (4x4).
21,000 MILES (34 000KM)
²Change engine oil.
²Replace engine oil filter.
24,000 MILES (38 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill automatic transmission.
²Change front and rear axle fluid.*
²Inspect brake linings.
²Inspect front wheel bearings, Clean and repack if
required (4x2).
27,000 MILES (43 000KM)
²Change engine oil.
²Replace engine oil filter.
30,000 MILES (48 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage joints.
²Replace spark plugs.
²Replace air cleaner element.²Adjust drive belts.
²Drain and refill transfer case fluid.
33,000 MILES (53 000KM)
²Change engine oil.
²Replace engine oil filter.
36,000 MILES (58 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill automatic transmission.
²Drain and refill manual transmission fluid.
²Change front and rear axle fluid.*
²Inspect brake linings.
39,000 MILES (62 000KM)
²Change engine oil.
²Replace engine oil filter.
42,000 MILES (67 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
45,000 MILES (72 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x2).
²Inspect air cleaner element, replace as necessary.
48,000 MILES (77 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill automatic transmission.
²Change front and rear axle fluid.*
²Inspect brake linings.
51,000 MILES (82 000KM)
²Change engine oil.
²Replace engine oil filter.
²Flush and replace engine coolant.
54,000 MILES (86 400KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill Manual transmission fluid.
57,000 MILES (91 000KM)
²Change engine oil.
²Replace engine oil filter.
60,000 MILES (96 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage joints.
²Replace spark plugs.
0 - 6 LUBRICATION AND MAINTENANCEJ

²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Replace air cleaner element.
²Replace distributor cap and rotor.
²Replace ignition wires.
²Adjust or replace drive belts.
²Replace fuel filter. See note #1.
²Inspect brake linings.
²Drain and refill transfer case.
63,000 MILES (102 000KM)
²Change engine oil.
²Replace engine oil filter.
66,000 MILES (105 600KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
69,000 MILES (110 000KM)
²Change engine oil.
²Replace engine oil filter.
72,000 MILES (115 200KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill Manual transmission fluid.
²Drain and refill automatic transmission.
²Change front and rear axle fluid.*
²Inspect brake linings.
75,000 MILES (120 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x2).
²Inspect air cleaner element, replace as necessary.
78,000 MILES (125 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
81,000 MILES (130 000KM)
²Change engine oil.
²Replace engine oil filter.
²Flush and replace engine coolant.
84,000 MILES (134 400KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Inspect brake linings.
87,000 MILES (140 000KM)
²Change engine oil.
²Replace engine oil filter.
90,000 MILES (144 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
²Replace spark plugs.
²Drain and refill Manual transmission fluid.
²Replace air cleaner element.
²Adjust drive belts.
²Drain and refill transfer case fluid.
93,000 MILES (149 000KM)
²Change engine oil.
²Replace engine oil filter.
96,000 MILES (154 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Inspect brake linings.
99,000 MILES (158 400KM)
²Change engine oil.
²Replace engine oil filter.
102,000 MILES (163 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
105,000 MILES (168 000KM)
²Change engine oil.
²Replace engine oil filter.
²Inspect air cleaner element, replace as necessary.
²Lubricate steering linkage (4x2).
108,000 MILES (172 800KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill Manual transmission fluid.
²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Inspect brake linings.
111,000 MILES (177 600KM)
²Change engine oil.
²Replace engine oil filter.
²Flush and replace engine coolant.
114,000 MILES (182 400KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
117,000 MILES (187 200KM)
²Change engine oil.
²Replace engine oil filter.
JLUBRICATION AND MAINTENANCE 0 - 7

USED ENGINE OIL DISPOSAL
Care should be exercised when disposing used en-
gine oil after it has been drained from a vehicle en-
gine. Refer to the WARNING listed above.
ENGINE COOLING SYSTEM
WARNINGS AND PRECAUTIONS
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF INHALED, MOVE TO FRESH AIR AREA.
SEEK MEDICAL ATTENTION IMMEDIATELY. DO NOT
STORE IN OPEN OR UNMARKED CONTAINERS.
WASH SKIN AND CLOTHING THOROUGHLY AFTER
COMING IN CONTACT WITH ETHYLENE GLYCOL.
KEEP OUT OF REACH OF CHILDREN.
DISPOSE OF GLYCOL BASE COOLANT PROP-
ERLY, CONTACT YOUR DEALER OR GOVERNMENT
AGENCY FOR LOCATION OF COLLECTION CENTER
IN YOUR AREA.
DO NOT OPEN A COOLING SYSTEM WHEN THE
ENGINE IS AT RUNNING TEMPERATURE, PER-
SONAL INJURY CAN RESULT.
AVOID RADIATOR COOLING FAN WHEN ENGINE
COMPARTMENT RELATED SERVICE IS PER-
FORMED, PERSONAL INJURY CAN RESULT.
CAUTION: Do not use straight antifreeze as engine
coolant, inadequate engine running temperatures
can result.
Do not operate vehicle without proper concentra-
tion of recommended ethylene glycol coolant, high
running temperatures and cooling system corrosion
can result.
The engine cooling system will develop internal
pressure of 97 to 123 kPa (14 to 18 psi) at normal op-
erating temperature. Allow the vehicle approximately
one half hour to cool off before opening the cooling
system. As an indicator of pressure, squeeze the up-
per radiator hose between index finger and thumb. If
it collapses with little effort the system would have
low internal pressure and should be safe to open to
the first safety notch of the radiator cap. Refer to
Group 7, Cooling System.
COOLING SYSTEM INSPECTION
Coolant level should be inspected when other en-
gine compartment service is performed or when cool-
ant leak is suspected. With the engine at normal
operating temperature, observe the coolant level in
thecoolant recovery bottle. The coolant level mustbe at least above the ADD mark and preferably at
the FULL mark. Add coolant to the coolant recovery
bottleonly, if necessary.
Cooling system freeze protection should be tested
at the onset of the winter season or every 12 months.
Service is required if coolant is low, contaminated,
rusty or freeze protection is inadequate. To properly
test cooling system, see Group 7, Cooling System.
The cooling system factory fill is a mixture of 50%
Ethylene Glycol based antifreeze and 50% water. Us-
ing a suitable hydrometer, measure antifreeze con-
centration in the radiator when the engine is cool. If
the cooling system has recently been serviced, allow
coolant to circulate for at least 20 minutes before
taking hydrometer reading. Properly mixed coolant
will protect the cooling system to -37ÉC (-35ÉF). If the
freeze protection is above -28ÉC (-20ÉF), drain enough
coolant from the cooling system to allow room to add
antifreeze to achieve adequate protection. A mix table
on the coolant container indicates the amount of an-
tifreeze required to winterize the cooling system
based on the capacity, see Capacity Chart in General
Information section of this group.
ANTIFREEZE SPECIFICATION
Chrysler Corporation recommends the use of Mo-
par Antifreeze/Coolant or a high quality, ethylene
glycol base antifreeze/coolant, with a silicate inhibi-
tor.
COOLING SYSTEM SERVICE
The cooling system should be drained, flushed and
filled with the proper coolant mixture at the inter-
vals described in the Lubrication and Maintenance
Schedules. Refer to General Information section of
this group. For proper service instructions see Group
7, Cooling System.
AIR CLEANER ELEMENT
The air cleaner element should be serviced at the
intervals described in the Lubrication and Mainte-
nance Schedules sections of this group. Additional in-
formation can be found in Group 14, Fuel System
and Group 25, Emission System. Inspect all air
cleaner hoses or tubes for damage or leaks when
other engine compartment service is performed. Re-
place faulty components.
FILTER ELEMENT SERVICE/REPLACEMENT
CAUTION: The air cleaner cover must be installed
properly for the emissions system and engine con-
troller to function correctly.
Do not immerse paper air filter element in clean-
ing solvents, damage can result.
(1) Remove the air cleaner cover from the body/
housing (Fig. 9).
0 - 18 LUBRICATION AND MAINTENANCEJ

COOLING SYSTEM
CONTENTS
page page
DIAGNOSIS............................. 4
ENGINE ACCESSORY DRIVE BELTS......... 38
ENGINE BLOCK HEATER.................. 44GENERAL INFORMATION.................. 1
SERVICE PROCEDURES.................. 13
SPECIFICATIONS........................ 45
GENERAL INFORMATION
Throughout this group, references are made to par-
ticular vehicle models by alphabetical designation
(XJ or YJ) or by the particular vehicle nameplate. A
chart showing a breakdown of alphabetical designa-
tions is included in the Introduction section at the
beginning of this manual.
COOLING SYSTEM
The cooling system regulates engine operating tem-
perature. It allows the engine to reach normal oper-
ating temperature as quickly as possible, maintains
normal operating temperature and prevents over-
heating.
The cooling system also provides a means of heat-
ing the passenger compartment and cooling the auto-
matic transmission fluid (if equipped). The cooling
system is pressurized and uses a centrifugal water
pump to circulate coolant throughout the system.
An optional factory installed heavy duty cooling
package is available on most models. The package
consists of a radiator that has an increased number
of cooling fins. XJ models equipped with a 4.0L 6-cyl-inder engine and heavy duty cooling and/or air con-
ditioning also have an auxiliary electric cooling fan.
COOLING SYSTEM COMPONENTS
The cooling system consists of:
²A radiator
²Cooling fan (mechanical and/or electrical)
²Thermal viscous fan drive
²Fan shroud
²Radiator pressure cap
²Thermostat
²Coolant reserve/overflow system
²Transmission oil cooler (if equipped with an auto-
matic transmission)
²Coolant
²Water pump
²Hoses and hose clamps
SYSTEM COOLANT ROUTING
For cooling system flow routings, refer to Figs. 1, 2,
3or4.
JCOOLING SYSTEM 7 - 1

Fig. 1 Coolant FlowÐXJ Models with 2.5L 4-Cylinder EngineÐTypical
Fig. 2 Coolant FlowÐYJ Models with 2.5L 4-Cylinder EngineÐTypical
7 - 2 COOLING SYSTEMJ