CAUTION: Be prepared to install the windshield
glass immediately after applying the adhesive. The
adhesive begins to cure within 10-15 minutes.
(12) Align the windshield with the grease pencil
marks (or the tape strips) and position windshield on
frame flanges.
(13) Force the windshield glass inward just enough
to wet-out and set urethane. Use care to avoid exces-
sive squeeze-out of adhesive.
(14) Water test the windshield with a cold water
spray after installation. Do not direct high pressure
streams of water directly at the urethane. Use a
moderate spray only. If any leaks are detected, apply
urethane as necessary.
(15) Install the windshield reveal molding and (if
used) remove the masking tape from the inner sur-
face of the glass.
(16) Install all removed components and clean the
vehicle. If necessary, refer to the applicable installa-
tion procedures.
(17) Open windows and liftgate to prevent pres-
sure build-up while the urethane is curing.
(18) Install the rearview mirror on the bracket and
tighten the mirror setscrew with 2 Nzm (15 in-lbs)
torque.
INSTALLATIONÐEXTENDED METHOD
Normally, after a windshield is installed, the rear-
view mirror bracket also requires installation.Do
not install the bracket until after the wind-
shield installation is completed.
(1) Remove all of the original urethane from all the
frame pinchweld flanges. Use an electric hot knife
and a plow-type knife blade to remove the adhesive.
(2) Inspect and repair the windshield frame and
the pinchweld flanges as necessary.
(3) Inspect and replace the reveal molding if the
retainers are damaged.
(4) Prime the frame pinchweld flanges with a ure-
thane base primer. However, if the flange is top-
coated with paint, prime the flanges with a paint
finish primer.This is important because ure-
thane adhesive will not adhere to all top coat
paints.
(5) Install the replacement interior trim molding
(Fig. 5) on the frame pinchweld flanges (Fig. 5).
(6) Install and inspect the fit of the windshield
glass on the pinchweld flanges according to the fol-
lowing instructions:
²Position the windshield glass on the flanges and
adjust the position until it is correctly aligned within
the windshield frame.
²Measure the gap between the frame and the glass
around the entire perimeter of the glass and the
flange.
²The gap should be at least 3 mm (1/8 in) but no
more than 6 mm (1/4 in) at any point around the pe-rimeter, and the flanges should be in complete con-
tact with the glass around the perimeter of the
frame.
(7) If the pinchweld flanges require repair, remove
the windshield glass and straighten, align, or repair
the flange(s) as necessary.
(8) Position the windshield on the flanges and in-
spect the windshield fit again. If the fit is acceptable,
mark windshield final position on the glass and the
frame. The marks (or masking tape) will be used for
installation alignment reference.
(9) If the replacement windshield glass does not
have blackout primer:
²Attach a 25-mm (1-in) wide masking tape band
around the interior side of the glass 16 mm (5/8 in)
from the edge of the glass (Fig. 6).
²Attach the tape only to the interior side of
the glass.
²Thoroughly mix and apply blackout primer to the
16 mm (5/8 in) surface area around the interior side
of the glass (Fig. 6).
²Allow the primer to dry for at least 10-12 minutes.
(10) Cut the urethane adhesive applicator nozzle
(Fig. 7).
(11) Apply a 3-mm (1/8-in) diameter bead of ure-
thane to the surface area.
CAUTION: Be prepared to install the windshield
glass immediately after applying the adhesive. The
adhesive begins to cure within 10-15 minutes.
(12) Align windshield with reference marks (or the
tape strips) and position it on the frame pinchweld
flanges.
(13) Force the windshield glass inward just enough
to wet-out and set urethane. Use care to avoid exces-
sive squeeze-out of adhesive.
(14) Water test the windshield with a cold water
spray after installation. Do not direct high pressure
streams of water directly at the urethane. Use a
moderate spray only. If any leaks are detected, apply
urethane as necessary.
(15) Install the windshield reveal molding and (if
used) remove the masking tape from the inner sur-
face of the glass.
(16) Install all the other previously removed com-
ponents and clean the vehicle. If necessary, refer to
the applicable installation procedures.
(17) Open windows and liftgate to prevent pres-
sure build-up while the urethane is curing.
(18) Install the rearview mirror on the bracket and
tighten the mirror setscrew to 2 Nzm (15 in-lbs)
torque.
23 - 148 STATIONARY GLASSÐYJJ
TROUBLESHOOTING TOOLS; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-4
TROUBLESHOOTING WIRING
PROBLEMS; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-5
TUBE AXLE (2WD), MODEL 30 AXLE......2-22
TUBE CAP, FUEL TANK FILLER;
EMISSION CONTROL SYSTEMS......25-4,25-7
TUBE CAP, FUEL TANK FILLER; FUEL
SYSTEM............................14-13
TUBE, NO-LEAD FUEL TANK FILLER......14-13
TUBES/LINES/HOSES AND CLAMPS,
FUEL..........................14-62,14-9
TURN RELAY, LEFT; TRAILER TOW (XJ) . 8W-54-1
TURN RELAY, LEFT; TRAILER TOW
(XJ-RHD).........................8W-54-1
TURN RELAY, RIGHT; TRAILER TOW
(XJ).............................8W-54-1
TURN RELAY, RIGHT; TRAILER TOW
(XJ-RHD).........................8W-54-1
TURN SIGNAL INDICATOR LAMPS;
INSTRUMENT CLUSTER (XJ).........8W-40-2
TURN SIGNAL INDICATOR LAMPS;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
TURN SIGNAL RELAY; TURN SIGNALS
(XJ-RHD).........................8W-52-1
TURN SIGNAL SYSTEM.................8J-1
TURN SIGNAL SYSTEM - YJ.............8J-3
TURN SIGNAL/HAZARD WARNING
SWITCH REMOVE/INSTALL - YJ..........8J-5
TURN SIGNAL/HAZARD WARNING
SYSTEM - XJ..........................8J-3
TURN SIGNALS; TURN SIGNALS (YJ) . . 8W-52-1
TURN SIGNAL/TAIL LAMP BULB
REPLACEMENTÐXJ, BACK-UP/REAR.....8L-12
TURN SIGNAL/TAIL LAMP BULB
REPLACEMENTÐYJ, BACK-UP/REAR.....8L-28
TWO-WHEEL-DRIVE VEHICLE TOWINGÐ
XJ .................................0-11
U-JOINTS, PROPELLER SHAFTS.........16-15
UNBALANCE.........................16-3
UNDERHOOD LAMP; INTERIOR
LIGHTING (XJ)....................8W-44-2
UNDERHOOD LAMP; INTERIOR
LIGHTING (XJ-RHD)................8W-44-1
UNDERHOOD LAMP; INTERIOR
LIGHTING (YJ)....................8W-44-1
UNDERHOOD LAMP BULB
REPLACEMENTÐXJ..................8L-13
UNDERHOOD LAMP BULB
REPLACEMENTÐYJ..................8L-29
UNDERHOOD LAMP REPLACEMENTÐXJ . . 8L-13
UNDERHOOD LAMP REPLACEMENTÐYJ . . 8L-29
UNDERHOOD LAMP SERVICE
INFORMATIONÐXJ...................8L-12
UNDERHOOD LAMP SERVICE
INFORMATIONÐYJ...................8L-28
UNIT (ECU), ELECTRONIC CONTROL......5-34
UNIT, FUEL GAUGE SENDING...........14-16
UNIT (HCU), HYDRAULIC CONTROL.......5-33
UNIT, HYDRAULIC CONTROL; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
UNIT, HYDRAULIC CONTROL; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
UNIT, HYDRAULIC CONTROL; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
UNIVERSAL JOINT ANGLE
MEASUREMENT.......................16-4
UNIVERSAL JOINT REPLACEMENT.......16-10
UNIVERSAL JOINTS...................16-2
UNLOCK RELAY; POWER DOOR LOCKS
(XJ).............................8W-61-1
UNLOCK RELAY; POWER DOOR LOCKS
(XJ-RHD).........................8W-61-1
UPPER SUSPENSION ARM..............2-12
UPSHIFT LAMP; FUEL/IGNITION (XJ) . . . 8W-30-5
UP-SHIFT LAMP; INSTRUMENT CLUSTER
(YJ)
.............................8W-40-2
UPSHIFT LAMP; TRANSMISSION
CONTROLS (XJ)
...................8W-31-1
UPSHIFT LAMP; TRANSMISSION
CONTROLS (YJ)
...................8W-31-1
UP-SHIFT LAMP, MANUAL
TRANSMISSION; INSTRUMENT
CLUSTER (XJ)
.....................8W-40-2
USAGE, INSTALLATION METHODS AND
PARTS
...............................6-4USAGE STATEMENT, FUEL...............14-1
USAGE STATEMENTÐGAS ENGINES,
FUEL...............................0-19
USE THIS GROUP, HOW TO; WIRING
DIAGRAMS (XJ)......................8W-1
USE THIS GROUP, HOW TO; WIRING
DIAGRAMS (XJ-RHD)..................8W-1
USE THIS GROUP, HOW TO; WIRING
DIAGRAMS (YJ)......................8W-1
USING ALIGNMENT SCREENÐXJ,
HEADLAMP/FOG LAMP ADJUSTMENT.....8L-7
USING ALIGNMENT SCREENÐYJ,
HEADLAMP/FOG LAMP ADJUSTMENT....8L-23
USING ON-BOARD DIAGNOSTIC
SYSTEM; BATTERY/STARTING/
CHARGING SYSTEMS DIAGNOSTICS.....8A-22
USING ON-BOARD DIAGNOSTIC
SYSTEM; VEHICLE SPEED CONTROL
SYSTEM............................8H-5
VACUUM DISCONNECT AXLEÐYJ
VEHICLES...........................2-27
VACUUM HOSE ROUTING SCHEMATICS....25-2
VACUUM MOTOR, FRESH AIR DOOR.....24-34
VACUUM MOTOR REPLACEMENT, A/C
RECIRCULATING DOOR................24-27
VACUUM MOTOR REPLACEMENT,
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET......................24-26
VACUUM RESERVOIR..................8H-1
VACUUM RESERVOIR REMOVE/INSTALL . . 8H-10
VACUUM ROUTING SCHEMATICÐ2.5L 4
CYLINDER ENGINE....................25-3
VACUUM ROUTING SCHEMATICÐ4.0L 6
CYLINDER ENGINE....................25-3
VACUUM SUPPLY TEST................8H-6
VACUUM TEST, POWER BOOSTER.........5-9
VALUES, CONVERSION FORMULAS AND
EQUIVALENT......................Intro.-11
VALVE AND SPRING IDENTIFICATION,
AW-4 .............................21-343
VALVE BODY ASSEMBLY AND
ADJUSTMENT......................21-153
VALVE BODY CHECK BALL DIMENSIONS,
AW-4 .............................21-341
VALVE BODY DISASSEMBLY AND
INSPECTION.......................21-147
VALVE BODY INSTALLATION,
TRANSMISSION.....................21-187
VALVE BODY OVERHAUL,
TRANSMISSION.....................21-250
VALVE BODY REMOVAL, TRANSMISSION . 21-186
VALVE BODY SERVICE...............21-104
VALVE BODY SOLENOIDS,
TRANSMISSION.....................21-184
VALVE CABLE ADJUSTMENT,
TRANSMISSION THROTTLE............21-71
VALVE CABLE ADJUSTMENT (XJ/YJ),
THROTTLE.........................21-101
VALVE COMPONENT REPLACEÐ
CYLINDER HEAD NOT REMOVED.....9-23,9-65
VALVE, EXPANSION..............24-31,24-35
VALVE FITTING O-RING SEAL, FLOW
CONTROL..........................19-14
VALVE, FUEL TANK PRESSURE
RELIEF/ROLLOVER..............14-16,14-62
VALVE INSTALLATION (WITH ABS),
MASTER CYLINDER AND
COMBINATION........................5-20
VALVE, MASTER CYLINDERÐ
COMBINATION
........................5-15
VALVE, PRESSURE RELIEF/ROLLOVER
. 25-6,25-7
VALVE REMOVAL (WITH ABS), MASTER
CYLINDER AND COMBINATION
...........5-17
VALVE REPLACEMENT (NON-ABS),
COMBINATION
........................5-16
VALVE SERVICE, CONVERTER
DRAINBACK CHECK
..................21-113
VALVE SHAFT OVERHAUL, MANUAL
.....21-215
VALVE SHAFT SEAL REPLACEMENT,
MANUAL
..........................21-187
VALVE SPRINGS AND OIL SEALS
.........9-23
VALVE SPRINGS, VALVES
...........9-27,9-69
VALVE STEM SEAL AND SPRING
REPLACEMENT
.......................9-65
VALVE TEST, POWER BOOSTER CHECK
.....5-9
VALVE TIMING
....................9-30,9-71
VALVES AND VALVE SPRINGS
.......9-27,9-69VANITY MIRROR LAMPS, VISOR;
INTERIOR LIGHTING (XJ)............8W-44-2
VANITY MIRROR LAMPS, VISOR;
INTERIOR LIGHTING (XJ-RHD)........8W-44-1
VANITY MIRROR TROUBLE
DIAGNOSISÐXJ, LIGHTED.............8L-16
VANITY MIRRORÐXJ, LIGHTED.........8L-16
VARIANCE, PINION GEAR DEPTH; FRONT
SUSPENSION AND AXLE................2-40
VARIANCE, PINION GEAR DEPTH; REAR
SUSPENSION AND AXLES...........3-22,3-39
VARIATION ADJUSTMENT, COMPASS......8C-5
VARIATION, DISC BRAKE ROTOR
THICKNESS..........................5-52
VEHICLE CODE DECODING............Intro.-5
VEHICLE CODE DESIGNATIONS........Intro.-1
VEHICLE CODE PLATE...............Intro.-4
VEHICLE CONTROL AND DISPLAY
SYMBOLS........................Intro.-10
VEHICLE CONTROL AND DISPLAY
SYMBOLS, INTERNATIONAL...........Intro.-5
VEHICLE DESIGNATIONS.............Intro.-1
VEHICLE DIMENSION DATA.....Intro.-5,Intro.-6
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL............25-1
VEHICLE, GEAR ADJUSTMENTS IN.......19-39
VEHICLE IDENTIFICATION NUMBER (VIN)
DECODING........................Intro.-4
VEHICLE IDENTIFICATION NUMBER (VIN)
PLATE ............................Intro.-4
VEHICLE, LABELS AND PLATESÐXJ......Intro.-2
VEHICLE, LABELS AND PLATESÐYJ....Intro.-3
VEHICLE LOAD DATA................Intro.-5
VEHICLE LOAD DATAÐXJ............Intro.-7
VEHICLE LOAD DATAÐYJ............Intro.-8
VEHICLE SAFETY CERTIFICATION LABEL . Intro.-4
VEHICLE SPEED CONTROL; VEHICLE
SPEED CONTROL (XJ)..............8W-33-1
VEHICLE SPEED CONTROL; VEHICLE
SPEED CONTROL (XJ-RHD)..........8W-33-1
VEHICLE SPEED SENSOR; FUEL SYSTEM . . 14-66
VEHICLE SPEED SENSOR; FUEL/
IGNITION (XJ).....................8W-30-2
VEHICLE SPEED SENSOR; FUEL/
IGNITION (YJ).....................8W-30-3
VEHICLE SPEED SENSOR; VEHICLE
SPEED CONTROL SYSTEM..........8H-1,8H-5
VEHICLE SPEED SENSOR; FUEL/
IGNITION (XJ-RHD)................8W-30-2
VEHICLE SPEED SENSOR TEST.........14-48
VEHICLE SPEED SENSORÐPCM INPUT . . . 14-25
VEHICLE TOWING, FOUR-WHEEL-DRIVE . . . 0-12
VEHICLE TOWINGÐXJ, TWO-WHEEL-
DRIVE..............................0-11
VEHICLE VIBRATION..................22-10
VENT DOOR CONTROL CABLES.........24-32
VENT WINDOW GLASSÐXJ, REAR
QUARTER..........................23-73
VENT WINDOW GLASSÐYJ, FULL-
METAL DOOR......................23-137
VENTILATION SYSTEM, CRANKCASE;
EMISSION CONTROL SYSTEMS..........25-5
VENTILATION SYSTEM, CRANKCASE;
LUBRICATION AND MAINTENANCE........0-19
VENTÐYJ, HARD TOP ROOF..........23-127
VIBRATION; FRONT SUSPENSION AND
AXLE...............................2-19
VIBRATION; PROPELLER SHAFTS.........16-3
VIBRATION; REAR SUSPENSION AND
AXLES..............................3-10
VIBRATION DAMPER...............9-30,9-72
VIBRATION DIAGNOSIS
...........22-10,22-11
VIBRATION, DRIVELINE
.................16-3
VIBRATION, TIRE NOISE OR
.............22-4
VIBRATION TYPES
....................22-10
VIBRATION, VEHICLE
.................22-10
VISCOUS FAN DRIVE
...................7-34
VISOR VANITY MIRROR LAMPS;
INTERIOR LIGHTING (XJ)
............8W-44-2
VISOR VANITY MIRROR LAMPS;
INTERIOR LIGHTING (XJ-RHD)
........8W-44-1
VISUAL INSPECTION
..................14-35
VOLTAGE, OPEN CIRCUIT
...............8A-6
VOLTAGE SPECIFICATIONS, OUTPUT
.....8A-23
VOLTAGEÐPCM INPUT, BATTERY
........14-21
WARNING LAMP, ABS; ANTI-LOCK
BRAKES (XJ)
......................8W-32-2
JINDEX 31
Description Group-Page Description Group-Page Description Group-Page