1995 JEEP YJ service

SPECIFICATIONS
BATTERY SPECIFICATIONS
STARTER SPECIFICATIONS
GENERATOR SPECIFICATIONS
TORQUE
TORQUEÐ2.5L
TORQUEÐ4.0L
TORQUE
8B - 8 BATTERY/STARTER/GENERATOR SERVICEJ

OVERHEAD CONSOLE
CONTENTS
page page
DIAGNOSIS............................. 2
GENERAL INFORMATION.................. 1SERVICE PROCEDURES................... 5
GENERAL INFORMATION
An overhead console featuring an electronic com-
pass and thermometer is an available option for XJ
(Cherokee) models. Following are general descrip-
tions of major components used in the overhead con-
sole. Refer to Group 8W - Wiring Diagrams for
complete circuit descriptions and diagrams.
COMPASS
The compass will display the direction in which the
vehicle is pointed using the eight major compass
headings (Examples: north is N, northeast is NE). It
does not display the headings in actual degrees. The
display is turned on or off using the COMP/TEMP
button to the left of the display.
The self-calibrating compass unit requires no ad-
justing in normal use. The only calibration that may
prove necessary is to drive the vehicle in 3 complete
circles, on level ground, in not less than 48 seconds.
This will reorient the unit to its vehicle.
The unit also will compensate for magnetism the
body of the vehicle may acquire during normal use.
However, avoid placing anything magnetic directly on
the roof of the vehicle. Magnetic mounts for an an-
tenna, a repair order hat or a funeral procession flag
can exceed the compensating ability of the compass
unit if placed on the roof panel. Magnetic bit drivers
used on the fasteners that hold the assembly to the
roof header can also affect compass operation.
If the vehicle roof should become magnetized, the
demagnetizing and calibration procedures may be re-
quired to restore proper operation.
THERMOMETER
The thermometer displays the outside ambient
temperature. The temperature displayed can be
changed from Fahrenheit to Celsius using the US/
METRIC button. The displayed temperature is not
an instant reading of conditions, but an average tem-
perature. It may take the unit several minutes to re-
act to a major temperature change such as driving
out of a heated garage into winter temperatures.
When the ignition switch is turned OFF, the lastdisplayed temperature reading stays in memory.
When the ignition switch is turned ON again, the
thermometer will display the memory temperature
for one minute; then update the display to the cur-
rent average temperature reading within five min-
utes.
READING AND COURTESY LAMPS
All reading and courtesy lamps in the overhead
console are activated by the door jamb switches.
When all doors and the liftgate are closed, the lamps
can be individually activated by depressing the corre-
sponding lens. When a door and/or the liftgate is
open, depressing the lamp lens switches will not turn
the lamps off. Refer to Group 8L - Lamps, for diag-
nosis and service of these lamps.
KEYLESS ENTRY RECEIVER
The overhead console houses the keyless entry re-
ceiver. Refer to Group 8P - Power Locks, for diagno-
sis and service of this component.
REMOTE GARAGE DOOR OPENER STORAGE
A compartment in the overhead console is designed
to hold most remote garage door opener transmitters.
The transmitter is mounted within the compartment
with an adhesive-backed hook and loop fastener
patch. Then one to three pegs are selected and
mounted on a post on the inside of the storage com-
partment door. The pegs may be stacked, if neces-
sary. The peg(s) selected must be long enough to
activate the button of the transmitter each time the
storage compartment door is depressed.
SUNGLASSES STORAGE
A flocked storage compartment for sunglasses is in-
cluded in the overhead console. This compartment
features a push/push-type latch and a viscous damp-
ening system for a fluid opening motion.
JOVERHEAD CONSOLE 8C - 1

DIAGNOSIS
COMPASS/DISPLAY SELF-DIAGNOSTIC TEST
This self-diagnostic test is used to determine that
the compass and all of its display segments are oper-
ating properly electrically. Initiate the self-diagnostic
test as follows:
(1) With the ignition switch in the OFF position,
simultaneously press and hold the COMP/TEMP but-
ton and the US/METRIC button.
(2) Turn ignition switch to the ON position.
(3) Continue to hold both buttons until the display
performs a walking segment test. In this test all of
the compass points are displayed, along with various
number combinations. These combinations verify that
all display segments are functional. If any segment
should fail to light during the test, the unit is faulty
and requires replacement. To repeat the test, momen-
tarily depress and release the COMP/TEMP button
one time.
(4) Momentarily depress and release the US/MET-
RIC button one time and all segments will light si-
multaneously for about 2 seconds. If any segment
should fail to light during the test, the unit is faulty
and requires replacement. To repeat the test, momen-
tarily depress and release the COMP/TEMP button
one time.
(5) Momentarily depress and release the US/MET-
RIC button one time or turn the ignition switch to
OFF to exit the self-diagnostic mode and return to
normal operation.
If the compass functions, but accuracy is sus-
pect, it may be necessary to perform a variation
adjustment. This procedure allows the unit to
accommodate variations in the earth's mag-
netic field strength based on geographic loca-
tion. See Compass Variation Adjustment, in this
group.
If the compass display has blanked out and
only CAL appears, demagnetizing may be nec-
essary to remove excessive residual magnetic
fields from the vehicle. See Compass Demagne-
tizing, in this group.
THERMOMETER DIAGNOSIS
The thermometer function is supported by a tem-
perature sensor, a wiring circuit and a portion of the
overhead console display. The sensor is mounted at
the center of the vehicle below the grille, behind the
front bumper (Fig. 1).
If any portion of the circuit fails, it will self-diag-
nose as an open or short circuit. The system will dis-
play SC (short circuit) when the sensor is exposed to
temperatures in excess of 55ÉC (131ÉF) or if the cir-
cuit is shorted. If the temperature is below -40ÉC
(-40ÉF) or an open circuit exists, the system will dis-
play OC (open circuit).To diagnose the temperature sensor, perform the
following procedures. If the sensor and circuit are
OK, then the electronic module is faulty and should
be replaced.
SENSOR TEST
(1) Turn the ignition switch to OFF. Unplug sensor
connector.
(2) Measure resistance of sensor. At -40ÉF the re-
sistance is 336K ohms. At 140ÉF the resistance is
2.488K ohms. Sensor resistance should read between
these two values. If OK, go to Sensor Circuit Test. If
not OK, replace the sensor.
SENSOR CIRCUIT TEST
(1) Turn ignition switch to OFF. Unplug sensor
connector.
(2) Short the pins on the body half of connector us-
ing a jumper wire.
(3) Remove the overhead console as described in
Service Procedures.
(4) Check continuity between cavities 10 and 11 of
overhead console harness connector (Fig. 2). There
should be continuity. If OK, go to next step. If not
OK, repair open circuit as required.
Fig. 1 Temperature Sensor
8C - 2 OVERHEAD CONSOLEJ

SERVICE PROCEDURES
COMPASS VARIATION ADJUSTMENT
Variance is the difference between magnetic north
and geographic north. In some areas, the difference
between magnetic and geographic north is great
enough to cause the compass to give false readings. If
this occurs, the variance must be set.
To set the variance:
(1) Using the map in Fig. 3, find your geographic
location and note the zone number.
(2) Turn ignition switch to the ON position.
(3) Depress both the US/METRIC and COMP/
TEMP buttons. Hold down until VAR is displayed.
This takes about 5 seconds.
(4) Release both buttons.
(5) Press the US/METRIC button to step through
the numbers until the zone number for your area ap-
pears in the display.
(6) Press the COMP/TEMP button to enter this
zone number into compass unit memory.
(7) Confirm correct directions are indicated.
COMPASS CALIBRATION
CAUTION: DO NOT place any external magnets
such as magnetic roof mount antennas, in the vicin-ity of the compass. DO NOT use magnetic tools
when servicing the overhead console.
The compass features a self-calibrating design,
which simplifies the calibration procedure. This fea-
ture automatically updates the compass calibration
while the vehicle is being driven. This takes into ac-
count small changes in residual magnetism the vehi-
cle may acquire during normal use. Do not attempt
to calibrate the compass near large metal objects
such as other vehicles, large buildings or bridges.
Whenever the compass is calibrated manually,
the variation number must also be reset. See
Variation Adjustment Procedure, in this group.
Calibrate the compass manually as follows:
(1) Start the engine.
(2) Depress both the US/METRIC and COMP/
TEMP buttons. Hold down until CAL is displayed.
This takes about 10 seconds and appears about 5 sec-
onds after VAR is displayed.
(3) Release both buttons.
(4) Drive vehicle on a level surface that is away
from large metal objects through 3 or more complete
circles in not less than 48 seconds. The CAL message
will disappear to indicate that the compass is now
calibrated.
If CAL message remains in display, either
there is excessive magnetism near the compass
or the unit is faulty. Repeat the demagnetizing
and calibration procedures at least one more
time.
If the wrong direction is still indicated, the
area selected may be too close to a strong mag-
netic field. Repeat the calibration procedure in
another location.
COMPASS DEMAGNETIZING
The tool used to degauss or demagnetize the for-
ward console attaching screw and roof panel is the
Miller Tool 6029. Equivalent units must be rated as
continuous duty for 110/115 volts and 60Hz. They
must also have a field strength of over 350 gauss at
1/4-inch beyond the tip of the probe.
The degaussing tool is used to demagnetize both
the roof panel and the console forward mounting
screw, as follows:
(1) Be sure the ignition switch is in the OFF posi-
tion before you begin the demagnetizing procedure.
(2) Plug in the degaussing tool, while keeping the
tool at least 2 feet away from the compass unit.
(3) Slowly approach the head of the forward
mounting screw with the plastic coated tip of the de-
gaussing tool. Contact the head of the screw for
about 2 seconds.Fig. 3 Variance Settings
JOVERHEAD CONSOLE 8C - 5

IGNITION SYSTEMS
CONTENTS
page page
COMPONENT IDENTIFICATION/SYSTEM
OPERATION........................... 1
COMPONENT REMOVAL/INSTALLATION...... 17
DIAGNOSTICS/SERVICE PROCEDURES....... 6IGNITION SWITCHÐXJ MODELS........... 26
IGNITION SWITCHÐYJ MODELS........... 29
SPECIFICATIONS........................ 32
COMPONENT IDENTIFICATION/SYSTEM OPERATION
INDEX
page page
Automatic Shutdown (ASD) Relay.............. 1
Camshaft Position Sensor.................... 2
Crankshaft Position Sensor................... 3
Distributors............................... 4
Engine Coolant Temperature Sensor............ 5
General Information........................ 1Ignition Coil.............................. 4
Intake Manifold Air Temperature Sensor.......... 5
Manifold Absolute Pressure (MAP) Sensor........ 5
Oxygen (O2S) Sensor....................... 5
Powertrain Control Module (PCM).............. 5
Throttle Position Sensor..................... 5
GENERAL INFORMATION
Throughout this group, references are made to par-
ticular vehicle models by alphabetical designation
(XJ or YJ) or by the particular vehicle nameplate. A
chart showing a breakdown of alphabetical designa-
tions is included in the Introduction group at the be-
ginning of this manual.
This section of the group, Component Identifica-
tion/System Operation, will discuss ignition system
operation and will identify ignition system compo-
nents.
For diagnostic procedures and adjustments, refer to
the Diagnostics/Service Procedures section of this
group.
For removal and installation of ignition system
components, refer to the Component Removal/Instal-
lation section of this group.
For other useful information, refer to On-Board Di-
agnostics in the General Diagnosis sections of Group
14, Fuel System in this manual.
For operation of the DRB Scan Tool, refer to the
appropriate Powertrain Diagnostic Procedures ser-
vice manual.
An Ignition specifications section is included at the
end of this group. A general Maintenance Schedule
(mileage intervals) for ignition related items can be
found in Group 0, Lubrication and Maintenance. This
schedule can also be found in the Owners Manual.
IGNITION SYSTEMS
A multi-port, fuel injected engine is used on all
models. The ignition system is controlled by the pow-
ertrain control module (PCM) on all engines. The
PCM was formerly referred to as the SBEC or engine
controller.
The ignition system consists of:
²Spark plugs
²Ignition coil
²Secondary ignition cables
²Distributor (contains rotor and camshaft position
sensor)
²Powertrain control module (PCM)
²Crankshaft position sensor
AUTOMATIC SHUTDOWN (ASD) RELAY
The automatic shutdown (ASD) relay is located in
the power distribution center (PDC) near the battery
(Fig. 1 or 2). As one of its functions, it will supply
battery voltage to the ignition coil.
The ground circuit for the ASD relay is controlled
by the powertrain control module (PCM). This is
done through pin/cavity number 51 of the PCM 60-
way connector. The PCM then regulates ASD relay
operation by switching this ground circuit on-and-off.
Also refer to Ignition Coil for additional informa-
tion.
JIGNITION SYSTEMS 8D - 1

groups of four pulses generated on 2.5L 4-cylinder
engines. There are 3 groups of four pulses generated
on 4.0L 6-cylinder engines.
The trailing edge of the fourth notch, which causes
the pulse, is four degrees before top dead center
(TDC) of the corresponding piston.
The engine will not operate if the PCM does not re-
ceive a crankshaft position sensor input.
For component testing, refer to the Diagnostics/Ser-
vice Procedures section of this group.
For removal and installation of this sensor, refer to
the Component Removal/Installation section of this
group.
DISTRIBUTORS
All engines are equipped with a camshaft driven
mechanical distributor containing a shaft driven dis-
tributor rotor. All distributors are equipped with an
internal camshaft position (fuel sync) sensor. This
sensor provides fuel injection synchronization and
cylinder identification.
The distributors on both the 2.5L 4-cylinder and
the 4.0L-6 cylinder engines do not have built in cen-
trifugal or vacuum assisted advance. Base ignition
timing and all timing advance is controlled by the
powertrain control module (PCM). Because ignition
timing is controlled by the PCM,base ignition tim-
ing is not adjustable on any of these engines.
The distributor is locked in place by a fork with a
slot located on the distributor housing base. The dis-
tributor holddown clamp bolt passes through this slot
when installed. Because the distributor position is
locked when installed, its rotational position can not
be changed.Do not attempt to modify the dis-tributor housing to get distributor rotation.
Distributor position will have no effect on igni-
tion timing. The position of the distributor will
determine fuel synchronization only.
All distributors contain an internal oil seal that
prevents oil from entering the distributor housing.
The seal is not serviceable.
Distributor removal and installation procedures
have changed for the 1995 model year. Refer to Dis-
tributor in the Component Removal/Installation sec-
tion of this group.
IGNITION COIL
Battery voltage is supplied to the ignition coil pos-
itive terminal from the ASD relay.
The powertrain control module (PCM) opens and
closes the ignition coil ground circuit for ignition coil
operation. This is done through pin/cavity number 19
of the PCM 60-way connector.
Base ignition timing is not adjustable.By con-
trolling the coil ground circuit, the PCM is able to set
the base timing and adjust the ignition timing ad-
vance. This is done to meet changing engine operat-
ing conditions.
The ignition coil is not oil filled. The windings are
embedded in an epoxy compound. This provides heat
and vibration resistance that allows the ignition coil
to be mounted on the engine.
On the 2.5L 4-cylinder engine, the ignition coil is
mounted to a bracket on the side of the engine (to
the rear of the distributor).
Fig. 9 Sensor OperationÐ4.0L 6-Cyl. EngineÐAll
Except YJ Models With Automatic Transmission
Fig. 10 Sensor OperationÐ4.0L 6-Cyl. EngineÐYJ
Models With Automatic Transmission
8D - 4 IGNITION SYSTEMSJ

On the 4.0L 6-cylinder engine, the ignition coil is
mounted to a bracket on the side of the engine (to
the front of the distributor) (Fig. 11).
For component testing, refer to the Diagnostics/Ser-
vice Procedures section of this group.
For removal and installation of this component, re-
fer to the Component Removal/Installation section of
this group.
ENGINE COOLANT TEMPERATURE SENSOR
For an operational description, diagnosis and re-
moval/installation procedures, refer to Group 14,
Fuel System.
INTAKE MANIFOLD AIR TEMPERATURE SENSOR
For an operational description, diagnosis or remov-
al/ installation procedures, refer to Group 14, Fuel
Systems.
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
For an operational description, diagnosis and re-
moval/installation procedures, refer to Group 14,
Fuel System.
POWERTRAIN CONTROL MODULE (PCM)
The PCM was formerly referred to as the SBEC or
engine controller. On XJ models, the PCM is located
in the engine compartment next to the air cleaner
(Fig. 12). On YJ models, the PCM is located in the
engine compartment behind the windshield washer
fluid reservoir (Fig. 13).
The ignition system is controlled by the PCM.
Base ignition timing by rotation of distributor
is not adjustable.The PCM opens and closes the ig-
nition coil ground circuit to operate the ignition coil.
This is done to adjust ignition timing, both initial
(base) and advance, for changing engine operating
conditions.The amount of electronic spark advance provided
by the PCM is determined by five input factors: En-
gine coolant temperature, engine rpm, intake mani-
fold air temperature, intake manifold absolute
pressure and throttle position.
For removal and installation of this component, re-
fer to the Component Removal/Installation section of
this group.
For PCM diagnostics, refer to the appropriate Pow-
ertrain Diagnostic Procedures service manual for op-
eration of the DRB scan tool.
THROTTLE POSITION SENSOR
For an operational description, diagnosis and re-
moval/installation procedures, refer to Group 14,
Fuel System.
OXYGEN (O2S) SENSOR
For an operational description, diagnosis and re-
moval/installation procedures, refer to Group 14,
Fuel System.
Fig. 11 Ignition CoilÐTypical
Fig. 12 PCM LocationÐXJ Models
Fig. 13 PCM LocationÐYJ Models
JIGNITION SYSTEMS 8D - 5

DIAGNOSTICS/SERVICE PROCEDURES
INDEX
page page
Automatic Shutdown (ASD) Relay Test.......... 6
Camshaft Position Sensor Test................ 6
Crankshaft Position Sensor Test............... 7
Distributor Cap............................ 7
Distributor Rotor........................... 8
DRB Scan Tool............................ 8
Engine Coolant Temperature Sensor Test........ 9
General Information........................ 6
Ignition Coil.............................. 9
Ignition Secondary Circuit Diagnosis........... 10Ignition Timing............................ 11
Intake Manifold Air Temperature Sensor Test..... 11
Manifold Absolute Pressure (MAP) Sensor Test . . . 11
On-Board Diagnostics...................... 15
Oxygen (O2S) Sensor Tests................. 15
Powertrain Control Module (PCM)............. 11
Spark Plug Secondary Cables................ 14
Spark Plugs............................. 12
Throttle Position Sensor Test................. 15
GENERAL INFORMATION
This section of the group, Diagnostics/Service Pro-
cedures, will discuss basic ignition system diagnostics
and service adjustments.
For system operation and component identification,
refer to the Component Identification/System Opera-
tion section of this group.
For removal or installation of ignition system com-
ponents, refer to the Component Removal/Installa-
tion section of this group.
For other useful information, refer to the On-Board
Diagnostics section.
For operation of the DRB Scan Tool, refer to the
appropriate Powertrain Diagnostic Procedures ser-
vice manual.
AUTOMATIC SHUTDOWN (ASD) RELAY TEST
To perform a complete test of this relay and its cir-
cuitry, refer to the DRB scan tool. Also refer to the
appropriate Powertrain Diagnostics Procedures man-
ual. To test the relay only, refer to RelaysÐOpera-
tion/Testing in the Group 14, Fuel Systems section.
CAMSHAFT POSITION SENSOR TEST
To perform a complete test of this sensor and its
circuitry, refer to the DRB scan tool. Also refer to the
appropriate Powertrain Diagnostics Procedures man-
ual. To test the sensor only, refer to the following:
The camshaft position sensor is located in the dis-
tributor (Fig. 1).
To perform a complete test of this sensor and its
circuitry, refer to the DRB scan tool. Also refer to the
appropriate Powertrain Diagnostics Procedures man-
ual. To test the sensor only, refer to the following:
For this test, an analog (non-digital) voltme-
ter is needed.Do not remove the distributor connec-
tor from the distributor. Using small paper clips,
insert them into the backside of the distributor wire
harness connector to make contact with the termi-nals. Be sure that the connector is not damaged
when inserting the paper clips. Attach voltmeter
leads to these paper clips.
(1) Connect the positive (+) voltmeter lead into the
sensor output wire. This is at done the distributor
wire harness connector. For wire identification, refer
to Group 8W, Wiring Diagrams.
(2) Connect the negative (-) voltmeter lead into the
ground wire. For wire identification, refer to Group
8W, Wiring Diagrams.
(3) Set the voltmeter to the 15 Volt DC scale.
(4) Remove distributor cap from distributor (two
screws). Rotate (crank) the engine until the distribu-
tor rotor is pointed to approximately the 11 o'clock
position. The movable pulse ring should now be
within the sensor pickup.
(5) Turn ignition key to ON position. The voltmeter
should read approximately 5.0 volts.
(6) If voltage is not present, check the voltmeter
leads for a good connection.
(7) If voltage is still not present, check for voltage
at the supply wire. For wire identification, refer to
Group 8W, Wiring Diagrams.
Fig. 1 Camshaft Position SensorÐTypical
8D - 6 IGNITION SYSTEMSJ