voltage is supplied to one side of the indicator bulb. A
ground path for the bulb is provided by 3 switches.
The bulb will light when:
²the brake warning switch is closed (indicating un-
equal brake system hydraulic pressures possibly due
to brake fluid leakage)
²the ignition switch is in the START position (bulb
test)
²the parking brake switch is closed (parking brake
is applied).
Refer to Group 5 - Brakes for more information.
FOUR-WHEEL DRIVE INDICATOR LAMP
This lamp lights when the transfer case is engaged
in the 4H or 4L position. Voltage is supplied to one
side of the indicator bulb. A switch on the front axle
disconnect housing is connected to the other side of
the indicator bulb. When the switch is closed, a path
to ground is provided and the indicator bulb lights.
HEADLAMP HIGH BEAM INDICATOR LAMP
The high beam indicator lamp is controlled by the
headlamp dimmer switch. One side of the indicator
bulb is grounded at all times. The other side of the
bulb receives battery feed through the contacts of the
dimmer switch when the turn signal switch lever is
actuated to turn the headlamp high beams on. Refer
to Group 8L - Lamps for more information.
MALFUNCTION INDICATOR LAMP
The CHECK ENGINE or Malfunction Indicator
Lamp (MIL) lights each time the ignition switch is
turned ON, and stays on for 3 seconds as a bulb test.
If the Powertrain Control Module (PCM) receives an
incorrect signal or no signal from certain fuel or
emission system related circuits or components, the
lamp is turned on. This will indicate that the PCM
has recorded a Diagnostic Trouble Code (DTC) in
electronic memory for a circuit or component mal-
function. Refer to Group 14 - Fuel System for more
information.
SEAT BELT REMINDER LAMP
The seat belt reminder lamp lights for 4 to 8 sec-
onds after the ignition switch is turned to the ON po-sition. A timer in the chime/buzzer module controls
ignition-switched battery feed to the lamp. Refer to
Group 8U - Chime/Buzzer Warning Systems for more
information.
TURN SIGNAL INDICATOR LAMPS
The left and right turn signal indicator lamps are
controlled by the turn signal and hazard warning
switches. One side of the bulb for each lamp is
grounded at all times. The other side of the bulb re-
ceives battery feed through the contacts of the turn
signal switch, when the turn signal lever or hazard
warning button are actuated. Refer to Group 8J -
Turn Signal and Hazard Warning Systems for more
information.
UPSHIFT INDICATOR LAMP
Vehicles equipped with manual transmissions have
an optional upshift indicator lamp. Ground feed for
the lamp is switched by the Powertrain Control Mod-
ule (PCM). The lamp lights to indicate when the
driver should shift to the next highest gear for best
fuel economy. The PCM will turn the lamp off after 3
to 5 seconds if the upshift is not performed. The lamp
will remain off until the vehicle stops accelerating
and is brought back to the range of lamp operation,
or until the transmission is shifted into another gear.
The indicator lamp is normally on when the igni-
tion switch is turned ON and is turned off when the
engine is started. The lamp will be turned on during
vehicle operation according to engine speed and load.
CLUSTER ILLUMINATION LAMPS
All cluster illumination lamps receive battery feed
from the instrument lamps fuse in the fuseblock
module through the panel dimmer switch. When the
park or headlamps are on, the cluster illumination
lamps light. Illumination brightness can be adjusted
by rotating the panel dimmer thumb-wheel, which is
next to the headlamp switch.
8E - 26 INSTRUMENT PANEL AND GAUGESÐYJJ
(9) Turn ignition switch to START position and
hold there. Check for continuity between terminal for
circuit G11 of ignition switch and a good ground.
There should be continuity. If not OK, replace igni-
tion switch.
(10) Unplug brake warning switch connector.
Check for continuity between parking brake switch
connector and a good ground. There should be no
continuity. If OK, go to next step. If not OK, repair
short circuit as required.
(11) Check for continuity between parking brake
switch connector and brake warning switch connector
cavity for circuit G11. There should be continuity. If
OK, replace parking brake switch. If not OK, repair
open circuit to brake warning switch as required.
FOUR-WHEEL DRIVE INDICATOR LAMP
(1) Apply parking brake, start engine, vehicle in
4WD Lock or 4WD.
(2) Unplug switch and touch harness side of wire
to ground. Lamp should light. If OK, check switch
operation, replace if bad. If bulb is OK, repair open
to indicator.
HEADLAMP HIGH BEAM INDICATOR LAMP
(1) Check that headlamp high beams are func-
tional. If OK, go to next step. If not OK, refer to
Group 8L - Lamps for diagnosis of headlamp system.
(2) Disconnect battery negative cable. Remove left
instrument cluster bezel and main cluster assembly.
Unplug cluster connector. Connect battery negative
cable. Turn headlamps on and select high beam.
Check for battery voltage at cavity 17 of cluster con-
nector. If OK, replace indicator bulb. If not OK, re-
pair circuit to headlamp dimmer switch as required.
MALFUNCTION INDICATOR LAMP
The diagnosis found here addresses an inoperative
lamp condition. If the lamp comes on and stays on
with engine running, refer to Group 14 - Fuel System
for diagnosis. If no fuel or emission system problem
is found, the following procedure will help locate a
short or open in the lamp circuit.
(1) Disconnect battery negative cable. Unplug PCM
connector. Install a jumper wire from cavity 32 of
PCM connector (Fig. 5) to a good ground. Connect
battery negative cable. Turn ignition switch to ON.
Lamp should light. Remove jumper wire and lamp
should go OFF. If OK, refer to Powertrain Diagnostic
Procedures to check PCM. If not OK, go to next step.
(2) Turn ignition switch to OFF. Disconnect battery
negative cable. Remove left instrument cluster bezel
and main cluster assembly. Install a jumper wire
from cavity 2 of cluster connector to a good ground.
Connect battery negative cable. Turn ignition switch
to ON. Lamp should light. If OK, go to next step. If
not OK, replace bulb.(3) Turn ignition switch to OFF. Disconnect battery
negative cable. Unplug cluster connector. Check for
continuity between cavity 2 of cluster connector and
a good ground. There should be no continuity. If OK,
go to next step. If not OK, repair short circuit to
PCM as required.
(4) Check continuity between cavity 2 of cluster
connector and cavity 32 of PCM connector. There
should be continuity. If not OK, repair open circuit to
PCM as required.
SEAT BELT REMINDER LAMP
(1) Refer to Group 8U - Chime/Buzzer Warning
Systems to check chime/buzzer module operation. If
OK, go to next step. If not OK, replace chime/buzzer
module.
(2) Disconnect battery negative cable. Remove left
instrument cluster bezel and main cluster assembly.
Unplug cluster connector. Check for continuity be-
tween cavity 20 of cluster connector and a good
ground. There should be continuity. If OK, plug clus-
ter connector back into cluster and go to next step. If
not OK, repair open circuit to ground as required.
(3) Connect battery negative cable. Install a
jumper wire between a 12-volt battery feed and cav-
ity 16 of cluster connector. Lamp should light. If OK,
go to next step. If not OK, replace bulb.
(4) Disconnect battery negative cable. Unplug
chime/buzzer module from fuseblock module. Unplug
cluster connector. Check for continuity between cav-
ity 16 of cluster connector and a good ground. There
should be no continuity. If OK, go to next step. If not
OK, repair short circuit to chime/buzzer module as
required.
(5) Check continuity between cavity 16 of cluster
connector and cavity for terminal A3 of chime/buzzer
module (Fig. 7) in fuseblock module. There should be
continuity. If not OK, repair open circuit to chime/
buzzer module as required.
Fig. 7 Chime/Buzzer Module Receptacle
JINSTRUMENT PANEL AND GAUGESÐYJ 8E - 33
TURN SIGNAL INDICATOR LAMPS
(1) Disconnect battery negative cable. Remove left
instrument cluster bezel and main cluster assembly.
Probe cavity 20 of cluster connector. Check for conti-
nuity to a good ground. There should be continuity. If
OK, go to next step. If not OK, repair open circuit to
ground.
(2) Connect battery negative cable. Install a
jumper wire from cavity 18 (left indicator) or cavity 7
(right indicator) of cluster connector to a 12-volt bat-
tery feed. Lamp should light. If OK, continue to next
step. If not OK, replace bulb.
(3) Disconnect battery negative cable. Check for
continuity between cavity 18 (left indicator) or cavity
7 (right indicator) of cluster connector and cavity H
(left front turn signal) or cavity J (right front turn
signal) of steering column wiring connector. There
should be continuity. If OK, refer to Group 8J - Turn
Signal and Hazard Warning Systems for further di-
agnosis. If not OK, repair open circuit as required.
UPSHIFT INDICATOR LAMP
(1) Disconnect battery negative cable. Unplug PCM
connector. Connect battery negative cable. Turn igni-
tion switch to ON. Install a jumper wire from cavity
54 of PCM connector (Fig. 5) to a good ground. Lamp
should light. Remove jumper from ground. Lamp
should go off. If OK, refer to Powertrain Diagnostic
Procedures manual to diagnose PCM. If not OK, turn
ignition switch to OFF and go to next step.
(2) Disconnect battery negative cable. Remove left
instrument cluster bezel and main cluster assembly.
Install a jumper wire from cavity 5 of cluster connec-
tor to a good ground. Connect battery negative cable.
Turn ignition switch to ON. Lamp should light. If
OK, go to next step. If not OK, replace bulb.
(3) Turn ignition switch to OFF. Disconnect battery
negative cable. Unplug cluster connector. Check for
continuity between cavity 5 of cluster connector and
a good ground. There should be no continuity. If OK,
go to next step. If not OK, repair short circuit as re-
quired.(4) Check for continuity between cavity 5 of cluster
connector and cavity 54 of PCM connector. There
should be continuity. If not OK, repair open circuit as
required.
CLUSTER ILLUMINATION LAMPS
(1) Check fuse 10 in fuseblock module. If OK, go to
next step. If not OK, replace fuse.
(2) Turn park lamps on at headlamp switch. Rotate
panel dimmer switch thumb-wheel to HI position,
just before interior lamps detent. Check for battery
voltage at fuse 10 in fuseblock module. Rotate panel
dimmer thumb-wheel towards LO position while ob-
serving test voltmeter. Reading should go from bat-
tery voltage to zero volts. If OK, go to next step. If
not OK, repair open circuit to headlamp switch or re-
fer to Group 8L - Lamps to diagnose headlamp
switch.
(3) Disconnect battery negative cable. Remove left
or center instrument cluster bezel and main or gauge
package cluster assembly. Unplug cluster connector.
Connect battery negative cable. Turn park lamps on
at headlamp switch. Rotate panel dimmer thumb-
wheel to HI position, just before interior lamps de-
tent. Check for battery voltage at cavity 21 of main
cluster connector, or cavity 7 of gauge package clus-
ter connector. If OK, go to next step. If not OK, re-
pair open circuit to fuse as required.
(4) Turn park lamps off. Disconnect battery nega-
tive cable. Remove fuse 10 from fuseblock module.
Probe cavity 21 of main cluster connector, or cavity 7
of gauge package cluster connector. Check for conti-
nuity to a good ground. There should be no continu-
ity. If OK, go to next step. If not OK, repair short
circuit as required.
(5) Probe cavity 20 of main cluster connector, or
cavities 1 and 13 of gauge package cluster connector.
Check for continuity to ground. There should be con-
tinuity. If not OK, repair open circuit as required.
8E - 34 INSTRUMENT PANEL AND GAUGESÐYJJ
SERVICE PROCEDURES
CLUSTER ASSEMBLY REMOVE/INSTALL
MAIN CLUSTER
(1) Disconnect battery negative cable.
(2) Remove 6 screws from left instrument cluster
bezel (Fig. 8).
(3) Slide bezel toward steering wheel.
(4) Remove 3 screws holding right side switch
panel (Fig. 9).
(5) Remove 3 screws holding left side switch bezel.
(6) Remove 2 screws holding cluster in place.
(7) Lift up top of cluster. Roll cluster out between
steering column and instrument panel far enough to
reach connector located behind tachometer.
(8) Disconnect cluster connector and remove clus-
ter (Fig. 10).
(9) Reverse removal procedures to install.
Fig. 8 Left Cluster Bezel Remove/Install
Fig. 9 Main Cluster Remove/Install
JINSTRUMENT PANEL AND GAUGESÐYJ 8E - 35
HEADLAMP OR PANEL DIMMER SWITCH
REMOVE/INSTALL
(1) Disconnect battery negative cable.
(2) Remove 6 screws from left instrument cluster
bezel (Fig. 22).
(3) Slide bezel toward steering wheel.
(4) Apply upward force to the bezel and downward
force to the indicator panel. This will release the in-
dicator panel holding tabs (Fig. 23).
(5) Remove the bezel from the instrument panel.
(6) Remove the headlamp or panel dimmer switch
retaining screws (Fig. 24).
(7) Disconnect the headlamp/panel dimmer switch
wire harness connector.
(8) Remove the headlamp/panel dimmer switch
from the instrument panel cavity.
(9) Reverse removal procedures to install.
Fig. 22 Left Cluster Bezel Remove/Install
Fig. 23 Indicator Panel Holding Tabs
Fig. 24 Headlamp/Panel Dimmer Switch Remove/
Install
8E - 42 INSTRUMENT PANEL AND GAUGESÐYJJ
(2) Carefully remove grille from speaker by placing
fingertips on outer circumference of grille and gently
prying straight down to disengage 4 mounting tabs.
(3) Drill out rivets securing speaker to sound bar.
(4) Lower speaker far enough to unplug wiring
from connector.
(5) Reverse removal procedures to install. Use new
rivets to secure speaker. Be certain that tabs on
speaker grille are inserted through slots in sound
bar.
SOUND BAR REMOVE/INSTALL - XJ
(1) Disconnect battery negative cable.
(2) Remove lens from cargo lamp housing.
(3) Remove screws securing left and right rear side
roof rail garnish moldings.
(4) Remove left and right rear side roof rail gar-
nish moldings.
(5) Remove 2 push-on retainers from pins inside
cargo lamp housing securing sound bar to rear roof
bow.
(6) Lower sound bar from roof area and remove
from vehicle.
(7) Reverse removal procedures to install. Use 2
new push-on retainers.
ANTENNA REMOVE/INSTALL - XJ
(1) Remove the fender inner splash panel mount-
ing nuts (Fig. 14) and move the panel aside to gain
access to the antenna base and cable.
The splash panel screws may be covered with
undercoating.
(2) Remove the antenna mast, nut and antenna
pad from the top of the fender (Fig. 15).
(3) Remove the passenger side kick panel.
(4) Disconnect the antenna lead (Fig. 16) by pull-
ing apart while twisting the metal connectors. DO
NOT PULL ON THE COAXIAL CABLE.
(5) Pull the rubber grommet out of the kick panel.(6) Remove the antenna assembly from inside the
wheel well.
(7) Reverse removal procedures to install.
(8) Verify antenna and radio operation.
Fig. 13 Trim Panel Remove - XJ
Fig. 14 Fender Inner Splash Panel Remove/Install -
XJ
Fig. 15 Nut and Antenna Pad Remove/Install - XJ
8F - 8 AUDIO SYSTEMSJ
HORNS
CONTENTS
page page
DIAGNOSIS............................. 2
GENERAL INFORMATION.................. 1SERVICE PROCEDURES................... 3
SPECIFICATIONS......................... 5
GENERAL INFORMATION
Following are general descriptions of the major
components in the XJ (Cherokee)/YJ (Wrangler) horn
systems. Refer to Group 8W - Wiring Diagrams for
complete circuit descriptions and diagrams.
HORN SWITCH
XJ
Two horn switches are installed in the steering
wheel, one on each side of the center-mounted driv-
er's airbag module. When either switch is depressed
it completes a circuit to ground for the coil side of the
horn relay. The steering wheel and steering column
must be properly grounded for the horn switches to
function. The horn switches are only serviced as a set
with their wiring. If either switch should fail, both
switches must be replaced.
YJ
A single switch is installed in the center of the
steering wheel, directly under the horn button. When
the horn button is depressed the switch completes a
circuit to ground for the coil side of the horn relay.
The steering wheel and steering column must be
properly grounded for the horn switch to function.
The horn switch is available for service.
HORN RELAY
On XJ models, the horn relay is a mini-relay in-
stalled in the relay center, which is mounted to the
lower instrument panel reinforcement inboard of thesteering column. On YJ models, the horn relay is a
ISO relay installed in the Power Distribution Center
(PDC) near the battery tray. Refer to underside of
PDC cover for relay identification.
One side of the horn relay electromagnetic coil re-
ceives battery voltage at all times. When a horn
switch is depressed, the other side of the relay coil is
grounded. The energized relay coil causes the nor-
mally open relay contacts to close, providing battery
voltage to the horn.
If a problem is encountered with a continuously
sounding horn, it can usually be quickly resolved by
removing the horn relay until further diagnosis is
completed.
HORNS
On YJ models, a standard single, low-note, dia-
phragm-type horn is mounted and grounded to the
left inner fender shield under the hood. Dual horns
are standard equipment on XJ models. The high-note
diaphragm-type horn is mounted and grounded to
the left radiator closure panel brace behind the front
bumper. The low-note diaphragm-type horn is con-
nected in parallel with the high-note horn and is
mounted and grounded to the right radiator closure
panel brace behind the front bumper.
On XJ models, a cadmium-plated screw is
used to attach the horns to the body. Do not
substitute other types of screws as they may be-
come corroded and cause a loss of ground.
JHORNS 8G - 1
DIAGNOSIS
WARNING: ON VEHICLES EQUIPPED WITH AN AIR-
BAG, REFER TO GROUP 8M - RESTRAINT SYS-
TEMS BEFORE ATTEMPTING STEERING WHEEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE PROPER PRECAUTIONS COULD RESULT
IN ACCIDENTAL AIRBAG DEPLOYMENT AND POS-
SIBLE PERSONAL INJURY.
(1) Inspect fuses (F8 and F16 in PDC on YJ)(11 in
fuseblock module and F14 in PDC on XJ). Replace
fuses, as required.
(2) Remove the horn relay (in the PDC on YJ)(in
the relay center on XJ). See Horn Relay Connec-
tions-XJ (Fig. 1) or Horn Relay Connections-YJ (Fig.
2) and perform the following tests.
²The common feed terminal (30) is connected to
battery voltage and should be hot at all times. If bat-
tery voltage is not present at relay cavity 30, check
circuit to fuse (F16 on YJ)(11 on XJ). Repair as re-
quired.
²The normally closed terminal (87A) is connected to
terminal 30 in the de-energized position, but is not
used for this application.
²The normally open terminal (87) is connected to
the common feed terminal (30) in the energized posi-
tion. This terminal supplies battery voltage to the
horn. There should be continuity between relay cav-
ity 87 and the horn terminal at all times. If not, re-
pair wiring or connections as required.
²The coil battery terminal (86) is connected to the
electromagnet in the relay, and battery voltage
should be present at all times. If battery voltage is
not present at relay cavity 86, check circuit to fuse
(F16 on YJ)(11 on XJ). Repair as required.
²The coil ground terminal (85) is connected to the
electromagnet in the relay. It is grounded when the
horn switch is depressed. Check for continuity to
ground at relay cavity 85 with the horn switch de-
pressed. If no continuity is found with horn switch
depressed or, if continuity is found with horn switch
released, repair horn switch or wiring as required.
See Horn Switch Remove/Install in this group for ser-
vice procedures.
If all relay connections check OK, proceed to next
step.
(3) With the horn relay still removed, check the
horn relay by performing the following tests.
²A relay in the de-energized position should have
continuity between terminal 87A and terminal 30,
and no continuity between terminal 87 and terminal
30.
²Resistance value between terminals 85 and 86
(electromagnet) is 7565 ohms.²Connect a battery to terminals 85 and 86. There
should now be continuity between terminal 87 and
terminal 30.
If relay fails any of the above tests, replace faulty
relay. If relay checks OK, reinstall and proceed to
next step.
(4) Disconnect wiring at horn terminal. Depress
horn switch. There should be battery voltage at the
horn wiring connector. If not, repair wiring to relay.
If OK, proceed to next step.
(5) Measure the resistance between the horn
bracket and a good chassis ground. The meter should
read zero ohms. If not, clean and tighten ground con-
nection between horn mounting screw and bracket. If
OK, replace faulty horn(s).
Fig. 1 Horn Relay Connections-XJ
Fig. 2 Horn Relay Connections-YJ
8G - 2 HORNSJ